High-Quality Rigid Flex PCB Manufacturing for Aerospace Medical
What is a Rigid Flex PCB?
2. Integrated Rigid and Flexible Layers:
Unlike multi-layer flex circuits with stiffeners, rigid flex boards have rigid layers that include conductive traces. Plated through-holes connect both rigid and flexible layers, except in the case of blind or buried vias.
3. Durable and Reliable:
These boards provide excellent durability and are suitable for applications that require consistent performance in dynamic or high-reliability environments.
4. Cost Considerations:
Rigid flex PCBs tend to be more expensive than standard circuit boards due to their complex design and the integration of rigid and flexible components.
Capabilities of Rigid Flex PCBs
RichPCBA offers high-quality rigid flex PCB manufacturing with the following capabilities:
Specifications |
Drill to Copper – Outer Layers |
Drill to Copper – Inner Layers |
Copper Thickness |
Minimum Hole Size |
Minimum Trace/Space |
Copper to Board Edge |
Coverlay Opening |
Coverlay Web (Kapton) |
Capabilities |
8 mil800 |
10 mil1000 |
0.5 oz - 4 oz0.5 - 4 |
0.005"0.005" |
0.003"/0.003"0.003/0.003 |
0.007"0.007" |
0.004"0.004" |
0.006"0.006" |
Quality Control in Rigid Flex PCB Manufacturing
4. Standards Compliance
Manufactured to IPC-A610 Class 2 and MIL-Spec standards.
RoHS-compliant processes for eco-friendly production.
Advantages of Rigid Flex PCBs
Space Efficiency: Perfect for compact designs with limited space.
Durability: Flexible layers reduce stress on the connections during use.
Design Freedom: The ability to fold and shape the PCB enables innovative solutions for complex devices.
Rigid Flex PCBs(FAQs)
1. What are the advantages of using Rigid Flex PCBs over traditional PCBs?
Rigid Flex PCBs combine the flexibility of flex circuits with the durability of rigid boards, allowing 3D designs, reducing connections, and improving reliability.
2. Are Rigid Flex PCBs more expensive than standard PCBs?
Yes, due to the complexity of design and materials, Rigid Flex PCBs are typically more costly than standard PCBs. However, they provide long-term value through increased reliability and space savings.
3. Can you manufacture custom Rigid Flex PCBs?
Yes, we offer fully customizable Rigid Flex PCB manufacturing to meet your specific design and application needs.
4. What testing procedures do you perform on Rigid Flex PCBs?
We perform AOI, functional testing, and environmental testing to ensure the PCBs meet the highest quality standards.
5. What industries are best suited for Rigid Flex PCBs?
Industries such as aerospace, medical, automotive, consumer electronics, and telecommunications benefit the most from Rigid Flex PCB solutions.
6. What is the typical turnaround time for Rigid Flex PCB manufacturing?
We offer quick-turn services, with prototypes available within a short timeframe, depending on complexity.
7. What materials are used in Rigid Flex PCBs?
Materials include flexible polyimide for the flex layers and rigid FR-4 or similar materials for the rigid layers.
8. What are plated through-holes in Rigid Flex PCBs?
Plated through-holes connect both rigid and flexible layers, ensuring seamless electrical connections across the board.
9. Do Rigid Flex PCBs support RoHS compliance?
Yes, all our Rigid Flex PCBs are RoHS-compliant, using lead-free materials and processes.
10. How do I get a quote for Rigid Flex PCB manufacturing?
Simply email your design files and BOM to mkt-2@rich-pcb.com to get a detailed quote.
RichPCBA ensures high-quality Rigid Flex PCBs tailored to your needs. Contact us today to experience reliable solutions for advanced electronic applications.
Need Rigid Flex PCBs Built Fast?
Industry Applications of Rigid Flex PCBs
2. Medical Devices
The miniaturization of medical devices demands compact and flexible solutions, making Rigid Flex PCBs a natural fit.
Applications:
Pacemakers, hearing aids, insulin pumps, and portable diagnostic devices.
Benefits:
Enable the development of compact, lightweight, and portable medical technologies.
3. Automotive Electronics
Automotive systems require PCBs capable of withstanding vibration, temperature fluctuations, and long-term wear.
Applications:
Advanced Driver Assistance Systems (ADAS), engine control units (ECUs), and infotainment systems.
Electric vehicle (EV) battery management systems and in-car connectivity devices.
Benefits:
High durability in challenging conditions, such as heat and vibration.
4. Consumer Electronics
Rigid Flex PCBs enable the sleek and compact designs demanded by modern consumer devices.
Applications:
Smartphones, smartwatches, fitness trackers, and foldable displays.
Benefits:
Support for innovative designs like foldable or curved screens.
5. Industrial and IoT Systems
Industrial environments demand rugged and adaptable PCBs for automation and data collection systems.
Applications:
Industrial automation equipment, robotics, and smart manufacturing systems.
IoT sensors, gateways, and remote monitoring systems for predictive maintenance.
Benefits:
3D flexibility allows installation in compact or unconventional spaces.
6. Telecommunications and Networking
Telecom devices require high-speed data transfer and minimal interference, making Rigid Flex PCBs essential.
Applications:
High-frequency antennas, base station equipment, and satellite communication devices.
Benefits:
Exceptional signal integrity for high-frequency applications.
7. Wearable Technology
The growing wearable market relies on flexible and compact PCBs to meet consumer demands for comfort and functionality.
Applications:
Smart glasses, fitness trackers, virtual reality (VR) headsets, and health monitors.
Benefits:
Lightweight and durable PCBs ensure user comfort.
Flexible designs support ergonomic and compact wearable formats.
Rigid Flex PCBs are the backbone of modern electronic innovations, enabling compact, reliable, and high-performance solutions for diverse industries.
Contact RichPCBA today to learn how our Rigid Flex PCB solutions can support your specific industry needs.