Mayankho Osinthasintha a PCB Assembly | FPC Yokhala ndi Magawo 8 Ogwira Ntchito Mosiyanasiyana
Malangizo opangira zinthu
| Mtundu | FPC ya mbali ziwiri |
| Nkhani | SYTECH SF202、Polyimide、TG320 yopanda zomatira zozungulira zamkuwa |
| Chiwerengero cha wosanjikiza | 4L |
| Makulidwe a bolodi | 0.15mm |
| Kukula kamodzi | 80.02*83.5mm/1PCS |
| Kumaliza pamwamba | GWIRIZANANI |
| makulidwe a mkuwa wamkati | / |
| Kukhuthala kwa mkuwa wakunja | 18um |
| Mtundu wa chigoba chosungunula | chophimba chakuda |
| Mtundu wa silkscreen | woyera (GTO,GBO) |
| Kudzera mu chithandizo | chigoba cha solder |
| Kuchuluka kwa dzenje lobowola makina | 9W/㎡ |
| Kuchuluka kwa dzenje lobowola la laser | / |
| Kukula kochepa | 0.2mm |
| M'lifupi/malo ochepa a mzere | 6/4mil |
| Chiŵerengero cha mpata | 1mil |
| Nthawi zokakamiza | Nthawi imodzi |
| Nthawi zobowola | Nthawi imodzi |
| PN | B0490941A |
Kumvetsetsa Kapangidwe ka PCB Stacking: Buku Lophunzitsira Kwambiri
Kupindika Kwambiri: Ma FPC athu opindika kwambiri amatha kupindika ndi kupindika mobwerezabwereza, zomwe zimapangitsa kuti akhale oyenera kugwiritsidwa ntchito nthawi zonse.
Kupepuka ndi Kuonda: Ma FPC opyapyala kwambiri awa adapangidwa kuti akhale opepuka, kuchepetsa kulemera konse kwa chinthu chomaliza pomwe akupitiliza kugwira ntchito bwino kwambiri.
Kudalirika Kwambiri: Timapereka mayankho odalirika kwambiri a FPC okhala ndi mawonekedwe okhalitsa. Ma FPC athu adapangidwa mosamala kuti athe kupirira malo ovuta komanso kupsinjika kwa makina.
Kugwira Ntchito kwa Chitetezo cha Magetsi: Ma FPC athu ali ndi chitetezo champhamvu cha maginito komanso kugwirizana kwa maginito, zomwe zingalepheretse kusokonezedwa ndikuwonetsetsa kuti zipangizo zamagetsi zikugwira ntchito bwino.
Digiri Yophatikizana Kwambiri: Ma FPC athu a zigawo 8 amaphatikizidwa kwambiri mu kuchulukana komanso ntchito zambiri, zomwe zimapereka yankho laling'ono la machitidwe ovuta amagetsi.
Ponena za zipangizo, timagwiritsa ntchito polyimide (PI) yapamwamba kwambiri ndi zipangizo zina zapamwamba. Ma FPC athu a polyimide osatentha kwambiri, okhala ndi PI yoteteza kutentha kwambiri, amatha kutsimikizira kuti amagwira ntchito bwino kwambiri ngakhale m'malo otentha kwambiri. Foil yamkuwa yomwe imagwiritsidwa ntchito mu ma FPC athu ili ndi chiyero chapamwamba, zomwe zimapangitsa foil yamkuwa yokhuthala kukhala ndi mphamvu yotulutsa ma signal bwino.
Tikhoza kupereka mayankho okonzedwa mwamakonda a mafoni opindidwa, maloboti opangira opaleshoni, ndi ma module a batri yamagalimoto amagetsi. Timaperekanso kusanthula kwaulere kwa Design for Manufacturability (DFM) mkati mwa maola 6 kuti tiwonetsetse kuti zinthu zanu zapangidwa bwino kwambiri.
Kufotokozera Kwatsatanetsatane kwa Zamalonda
Kusinthasintha Kwambiri: Zopangidwa kuchokera ku polyimide kapena zinthu zina zosinthasintha, ma FPC athu a zigawo 8 ndi opindika kwambiri, okhala ndi mawonekedwe monga kupindika kwa madigiri 360 komanso kusinthasintha kwakukulu. Amatha kupindika, kupindika, ndikugwirizana ndi malo opapatiza popanda kusweka, kukhala chitsanzo chabwino kwambiri cha ma circuit opindika komanso ma circuit osinthasintha kwambiri.
Kutha kwa Zigawo Zambiri: Misonkhano yathu yosinthasintha ya dera, makamaka ma FPC a zigawo 8, amathandizira mapangidwe a zigawo zambiri zamagetsi zovuta, zomwe zimapangitsa kuti zikhale zoyenera kugwiritsidwa ntchito molumikizana ndi anthu ambiri.
Kukana Kutentha Kwambiri: Ma FPC athu a polyimide osatentha kwambiri komanso ma FPC ena okhala ndi mphamvu zabwino zotenthetsera amalimbana ndi kutentha kwambiri, zomwe zimapangitsa kuti akhale abwino kwambiri pakugwiritsa ntchito m'mafakitale monga ndege, magalimoto, komanso zamankhwala.
Yopepuka komanso yaying'ono: Ma FPC athu owonda kwambiri komanso opepuka amapereka njira yosungira malo, kuchepetsa kulemera ndikuwongolera mawonekedwe, poyimira ma circuits opepuka komanso osinthasintha.
Kulimba: Ma FPC assemblies athu, kuphatikizapo ma model a zigawo 8, apangidwa kuti athe kupirira kupsinjika kwa makina komanso kuwonongeka kwa chilengedwe, zomwe zimapangitsa kuti ntchito ikhale yogwira ntchito kwa nthawi yayitali, yomwe ndi gawo lofunika kwambiri la ma FPC flexible circuits odalirika kwambiri.
Kusintha: Timapereka mayankho okonzedwa bwino a flex circuit board assembly kutengera zosowa za makasitomala, kuphatikiza kusankha zinthu, malo ogwiritsira ntchito, ndi kapangidwe ka circuit. Kaya mukufuna flexible circuit ya chinthu chamagetsi cha ogula kapena yankho lodalirika kwambiri la chipangizo chachipatala, tikhoza kukupatsani zinthu zoyenera kwambiri za FPC.
Zinthu Zogulitsa:
●Kusinthasintha Kwambiri: Zopangidwa kuchokera ku polyimide kapena zinthu zina zosinthasintha, ma PCB athu osinthasintha amatha kupindika, kupotoza, ndikugwirizana ndi malo opapatiza popanda kusweka.
●Kutha kwa Zigawo Zambiri: Misonkhano yathu yosinthasintha imathandizira mapangidwe amitundu yambiri yamagetsi ovuta
●Kukana Kutentha Kwambiri: Ma circuits osinthasintha amalimbana ndi kutentha kwambiri, zomwe zimapangitsa kuti akhale abwino kwambiri pakugwiritsa ntchito m'mafakitale monga ndege, magalimoto, komanso zamankhwala.
●Yopepuka komanso yaying'ono: Ma PCB osinthasintha amapereka njira yosungira malo, kuchepetsa kulemera ndikuwongolera mawonekedwe.
●Kulimba: Ma PCB athu osinthika amapangidwa kuti apirire kupsinjika kwa makina komanso kuwonongeka kwa chilengedwe, zomwe zimapangitsa kuti ntchito ikhale yolimba kwa nthawi yayitali.
●Kusintha: Timapereka mayankho okonzedwa bwino a flex circuit board assembly kutengera zosowa za makasitomala, kuphatikizapo kusankha zinthu, kuyika kwa zigawo, ndi kapangidwe ka circuit.
FPC (Flexible Printed Circuit) Assembly Kupanga Njira
Njira yopangira FPC assembly imakhudza njira zingapo zatsatanetsatane komanso mosamala, kuyambira pakupanga dera losinthasintha mpaka kusonkhanitsa chinthu chomaliza. Pansipa pali kusanthula kwa njira zazikulu zomwe zimagwiritsidwa ntchito pakupanga FPC, makamaka pa ma board athu osinthasintha a FPC okhala ndi zigawo 8:
Kupanga Flexible PCB (FPC)
Kapangidwe ka Kapangidwe: Gawo loyamba mu kusonkhana kwa FPC ndikupanga bolodi la circuit. Opanga amagwiritsa ntchito zida za CAD (monga Altium Designer kapena AutoCAD) kuti apange kapangidwe kake. Kapangidwe kake kamafotokoza za zitsulo zamkuwa, ma vias, ma pads, ndi malo oyika zinthu. Pa ma FPC athu a zigawo 8, chisamaliro chapadera chimaperekedwa ku malo oyika zinthu ndi malo oyika zinthu kuti zitsimikizire kuti pali kulumikizana kwakukulu komanso kusinthasintha.
Kusankha Zinthu: Ma substrates osinthasintha monga Polyimide (Kapton) kapena PET (Polyester) amasankhidwa kutengera zomwe zimagwiritsidwa ntchito. Ma FPC athu a zigawo 8 nthawi zambiri amagwiritsa ntchito polyimide yapamwamba kwambiri chifukwa cha makhalidwe ake abwino, monga kukana kutentha kwambiri komanso kutchinjiriza kwambiri. Zipangizozo zimafunika kuthandizira kusinthasintha pamene zikutsimikizira kulimba komanso kukana kutentha.
Kuyika ndi Kapangidwe: Chiwerengero cha zigawo (m'nkhani yathu, zigawo 8) chimatsimikiziridwa kutengera kuuma kwa dera. Ma FPC nthawi zambiri amakhala ndi zolimbitsa zothandizira m'malo omwe kulimba kumafunika (monga zolumikizira kapena ma chip pad). Pa ma FPC athu a zigawo 8, zigawo ndi kapangidwe kake zimapangidwa mosamala kuti zigwirizane ndi kusinthasintha ndi mphamvu.
Kusindikiza ndi Kujambula
Laminate Yokhala ndi Mkuwa: Pepala lopyapyala la mkuwa limamatiridwa pa chinthu chofewa chokhazikika (Polyimide, PET). Izi zimapanga zigawo zoyamba za mkuwa. Pa ma FPC athu a zigawo 8, pepala la mkuwa loyera kwambiri limagwiritsidwa ntchito kuti litsimikizire kuti likuyenda bwino.
Kugwiritsa Ntchito Photoresist: Chovala chopangidwa ndi mkuwa chimakutidwa ndi chinthu choteteza kuwala chomwe chimalimba chikakumana ndi kuwala kwa ultraviolet (UV). Kapangidwe ka dera kamasamutsidwira ku chinthucho pogwiritsa ntchito photolithography.
Kudula: Mkuwa wosafunikira umachotsedwa pa chinthucho pogwiritsa ntchito njira yocheka, ndikusiya zotsalira za mkuwa zomwe zimafunidwa pa dera. Pakupanga ma FPC athu a zigawo 8, njira zocheka zenizeni zimagwiritsidwa ntchito kuti zitsimikizire kulondola kwa mapangidwe a dera.
Ma Vias Obowola
Kuboola ndi Laser: Pa ma FPC okhala ndi zigawo zambiri monga zitsanzo zathu za zigawo 8, mabowo ang'onoang'ono (vias) amabowoledwa kuti apange kulumikizana kwamagetsi pakati pa zigawo. Kubowola kwa laser kumagwiritsidwa ntchito pamabowo olondola, ang'onoang'ono.
Kuboola Makina: Nthawi zina, kuboola kwamakina kungagwiritsidwenso ntchito, ngakhale kuti sikofala kwambiri monga kuboola kwa laser kuti mupeze zinthu zabwino kwambiri mu FPC assembly.
Kupaka ndi Kuyika Mkuwa
Chophimba cha Mkuwa Chopanda Ma Electro: Ma vias obowoledwa amapakidwa ndi mkuwa kuti awonetse mphamvu yamagetsi pakati pa zigawo. Gawoli likutsimikizira kuti ma vias amatha kunyamula zizindikiro zamagetsi pakati pa zigawo zosinthasintha.
Kupaka Ma Electroplating a Mkuwa: Mkuwa wowonjezera umayikidwa kuti upange zigawo zakunja zoyendetsera magetsi zomwe zidzagwiritsidwe ntchito polumikizira ku zigawo. Ma FPC athu a zigawo 8 amagwiritsa ntchito zojambulazo za mkuwa zokhuthala zokhala ndi mphamvu zambiri kuti magetsi azigwira bwino ntchito.
Kugwiritsa Ntchito Chigoba cha Solder
Chophimba Chigoba cha Solder: Chigoba chosokera (nthawi zambiri chimakhala chobiriwira kapena chamitundu ina) chimayikidwa pa FPC kuti chiteteze kusokokera mwangozi pamalo omwe zinthu sizingaikidwe. Chigoba chosokera chimathandiza kuteteza zotsalira za mkuwa ku okosijeni ndi kuwonongeka.
Kuwonekera kwa UV: Chigoba chosungunula chimayatsidwa ndi kuwala kwa UV, ndipo malo omwe zinthuzo zimasonkhanitsidwa amasiyidwa kuti azitha kulumikizana mosavuta.
Kuyika kwa Zigawo
Sankhani ndi Malo: Makina odzipangira okha amagwiritsidwa ntchito kuyika zinthu (monga zotsutsana, ma capacitor, ma IC) pa circuit. Makinawa amatenga zinthuzo kuchokera ku ma reel kapena ma tray ndikuziyika pamalo oyenera pa flexible circuit. Pa ma FPC athu a zigawo 8, makina olondola kwambiri osankha ndi kuyika amagwiritsidwa ntchito kuti atsimikizire kuti zinthuzo zayikidwa molondola.
Kuyika pamanja: Pa ntchito zazing'ono zopangira kapena zinthu zovuta kwambiri, kuyika pamanja kungakhale kofunikira.
Kusungunula
Kusungunulanso: FPC yosonkhanitsidwayo imadutsa mu uvuni wobwezeretsanso madzi pomwe solder phala pa zitsulo zolumikizira imasungunuka, ndikupanga kulumikizana kwamphamvu kwamagetsi ndi makina.
Kusungunula Mafunde (ngati kuli kofunikira): Ngati FPC ikuphatikizapo zigawo zodutsa m'bowo, derali lingadutse mu njira yosungunula mafunde pomwe solder imayikidwa pa bolodi mu mafunde oyenda.
Kuyang'anira ndi Kuwongolera Ubwino
Kuyang'ana Zooneka: Msonkhano wa FPC umawunikidwa ndi maso kuti awone zolakwika zilizonse zomwe zili mu malo olumikizirana kapena malo olumikizirana. Ma maikulosikopu okulitsa kwambiri angagwiritsidwe ntchito kuti awone tsatanetsatane wochepa. Pa ma FPC athu a zigawo 8, kuyang'anitsitsa kowoneka bwino kumachitika kuti atsimikizire mtundu wa msonkhanowo.
Kuyang'anira Mawonekedwe Okha (AOI): Machitidwe a AOI amagwiritsidwa ntchito poyang'ana malo ndi kulumikizana kwa zigawo pa FPC, kuonetsetsa kuti palibe zolakwika kapena zolakwika pakusokedwa.
Kuyang'anira X-ray: Pa ma FPC okhala ndi zigawo zambiri okhala ndi ma vias obisika, makina a X-ray angagwiritsidwe ntchito kuyang'ana zigawo zamkati ndi ma vias kuti atsimikizire kuti palibe zolakwika zobisika kapena kulumikizana koyipa.
Kuyesa
Kuyesa Ntchito: Msonkhano wa FPC umayesedwa bwino kuti utsimikizire kuti ukugwira ntchito monga momwe ukufunira. Izi zingaphatikizepo kuyesa zizindikiro zamagetsi, kuyang'ana ma shorts, ma open circuits, kapena zolakwika zina. Ma FPC athu a zigawo 8 amayesedwa mosamala kuti atsimikizire kuti ndi odalirika kwambiri.
Kuyesa Mu Mzere (ICT): Njirayi imagwiritsidwa ntchito pofufuza zolakwika mu msonkhano wa FPC poyesa zigawo ndi maulumikizidwe pamene bolodi likugwira ntchito.
Kuyendera Komaliza ndi Kuyika
Kuyang'ana Komaliza kwa Mawonekedwe: Pambuyo poyesa magwiridwe antchito, FPC imayesedwa komaliza kuti iwonetsetse kuti zigawo zonse zayikidwa bwino ndikugulitsidwa, ndipo palibe zolakwika zakuthupi.
Kupaka: Ma FPC assemblies amakonzedwa mosamala kuti asawonongeke panthawi yotumiza. Mapaketi nthawi zambiri amakhala otsutsana ndi malo okhazikika kuti ateteze zinthu zomwe zili tcheru.
Gawo lililonse mwa izi ndilofunika kwambiri popanga ma board apamwamba a FPC okhala ndi zigawo 8 omwe angagwiritsidwe ntchito pazinthu zosiyanasiyana, kuphatikizapo zamagetsi ovalidwa, makina a magalimoto, zida zamankhwala, ndi zamagetsi zamagetsi. Kulondola kwa kapangidwe ndi kuwongolera khalidwe kumatsimikizira kuti chinthu chomaliza chidzakwaniritsa miyezo yonse yofunikira yogwirira ntchito komanso yodalirika.
Mafunso Ofunsidwa Kawirikawiri Zokhudza Misonkhano Yosinthasintha ya Mabungwe a Dera
Kugwiritsa Ntchito Misonkhano Yosinthasintha ya PCB
6. Ntchito Zamakampani: Misonkhano yosinthasintha ya dera imagwiritsidwa ntchito m'ma robot a mafakitale, machitidwe owongolera, ndi masensa, komwe kuyenda kwamphamvu ndi mapangidwe osungira malo ndizofunikira kwambiri.
7. Zowonetsera Zosinthasintha: Ma PCB osinthasintha amagwira ntchito yofunika kwambiri pakupanga zowonetsera za OLED zosinthasintha, zomwe zimathandiza kupindika ndi kupindika popanda kusokoneza magwiridwe antchito.
8.RFID ndi Zipangizo za IoT: Ma circuits osinthasintha amagwiritsidwa ntchito kwambiri mu ma RFID tag ndi zida za IoT, zomwe zimapereka mapangidwe opepuka komanso osinthika kuti azitha kulankhulana opanda zingwe.
9. Machitidwe Ounikira: Ma PCB osinthasintha amagwiritsidwa ntchito mu magetsi a LED, komwe amapereka kusinthasintha komanso kuphatikizika mosavuta mu mapangidwe ovuta.
10. Zamagetsi Zamagetsi: Ma circuit assemblies osinthasintha amagwiritsidwa ntchito mu ma power converters, ma battery management systems, ndi ma application ena okhudzana ndi magetsi komwe kumafunika ma compact and trustable solutions.
Monga fakitale yotsogola yolumikizira ma PCB board, timapereka mayankho apadera pazosowa zanu zosinthasintha zama circuit, kaya ndi kapangidwe kosavuta kapena kophatikizana kovuta, kokhala ndi zigawo zambiri. Kudzipereka kwathu pakuchita zinthu molondola, kulimba, komanso kukhutiritsa makasitomala kumatsimikizira kuti mumalandira ma circuit board board apamwamba kwambiri oyenera kugwiritsa ntchito kulikonse. Lumikizanani nafe lero kuti tikambirane za polojekiti yanu!