Izisombululo zeNdibano yePCB eziguquguqukayo | I-FPC eSebenza ngokuPhezulu eneZingqi ezi-8 kwiZicelo ezahlukeneyo
Imiyalelo yokwenziwa kwemveliso
| Uhlobo | I-FPC enamacala amabini |
| Izinto | I-SYTECH SF202, i-Polyimide, i-TG320 ubhedu olugoqiweyo olungenamathelisi |
| Inani leleya | 4L |
| Ubukhulu beBhodi | 0.15mm |
| Ubungakanani obunye | 80.02*83.5mm/1PCS |
| Ukugqitywa komphezulu | VUMELANA |
| Ubukhulu bobhedu bangaphakathi | / |
| Ubukhulu bobhedu bangaphandle | 18um |
| Umbala wemaski yesolder | isigqubuthelo esimnyama |
| Umbala wesikrini sesilika | emhlophe (GTO,GBO) |
| Ngonyango | imaski yesolder |
| Ubuninzi bomngxuma wokugrumba ngoomatshini | 9W/㎡ |
| Ubuninzi bomngxuma wokugrumba nge-laser | / |
| Ubungakanani obuncinci | 0.2mm |
| Ububanzi bomgca/indawo encinci | 6/4mil |
| Umlinganiselo wokuvula | 1mil |
| Amaxesha okucinezela | Ixesha eli-1 |
| Amaxesha okubhola | Ixesha eli-1 |
| I-PN | B0490941A |
Ukuqonda ulwakhiwo lwe-PCB Stacking: Isikhokelo esipheleleyo
Ukugoba Okugqwesileyo: Ii-FPC zethu ezigoba kakhulu ziyakwazi ukumelana nokugoba nokugoba okuphindaphindiweyo, nto leyo ezenza zilungele iimeko zokusetyenziswa eziguquguqukayo.
Ukukhanya Nobuncinci: Ezi FPC zincinci kakhulu zenzelwe ukuba zibe lula, zinciphise ubunzima bemveliso yokugqibela ngelixa zigcina ukusebenza kakuhle.
Ukuthembeka Okuphezulu: Sinikezela ngezisombululo ze-FPC ezithembekileyo kakhulu ezineempawu ezihlala ixesha elide. Ii-FPC zethu zenziwe ngononophelo ukuze zikwazi ukumelana neemeko ezinzima kunye noxinzelelo loomatshini.
Ukusebenza Kokukhusela I-Electromagnetic: Ii-FPC zethu zikhusela i-electromagnetic enamandla kwaye zihambelana ne-electromagnetic, nto leyo enokuthintela ngempumelelo ukuphazamiseka nokuqinisekisa ukusebenza okuzinzileyo kwezixhobo ze-elektroniki.
Isidanga soHlanganiso oluPhezulu: Ii-FPC zethu ezineeleya ezisi-8 zihlanganiswe kakhulu ngoxinano kunye nemisebenzi emininzi, zibonelela ngesisombululo esincinci kwiinkqubo ze-elektroniki ezintsonkothileyo.
Ngokuphathelele izixhobo, sisebenzisa i-polyimide (PI) ekumgangatho ophezulu kunye nezinye izinto eziphambili. Ii-FPC zethu ze-polyimide ezimelana nobushushu obuphezulu, ezine-substrate ye-PI enobushushu obuphezulu, zinokuqinisekisa ukusebenza kakuhle nakwiindawo ezinobushushu obuphezulu. I-foil yobhedu esetyenziswa kwii-FPC zethu icocekile kakhulu, inika i-foil yobhedu etyebileyo enokuqhuba okuphezulu ukuze idlulise isignali ngokufanelekileyo.
Singabonelela ngezisombululo ezenzelwe wena zeefowuni ezisongekayo, iirobhothi zotyando, kunye neemodyuli zebhetri yesithuthi sombane. Sikwabonelela ngohlalutyo lwasimahla lwe-Design for Manufacturability (DFM) kwiiyure ezi-6 ukuqinisekisa uyilo olungcono lweemveliso zakho.
Inkcazo yeMveliso eneenkcukacha
Ukuguquguquka okuphezulu: Zenziwe nge-polyimide okanye ezinye izinto eziguquguqukayo, ii-FPC zethu ezineeleya ezisi-8 ziyakwazi ukugobeka kakhulu, zineempawu ezifana nokugobeka kwamadigri angama-360 kunye nokuguquguquka okuphezulu. Ziyakwazi ukugobeka, ukujika, kunye nokuhambelana neendawo ezixineneyo ngaphandle kokuqhekeka, zingumzekelo ogqibeleleyo weesekethe eziguquguqukayo ezinokugobeka kunye neesekethe eziguquguqukayo ezinokugobeka kakhulu.
Ubuchule beZileya ezininzi: Iindibano zethu zesekethe eziguquguqukayo, ingakumbi ii-FPC ezineeleya ezisi-8, zixhasa uyilo lweeleya ezininzi ze-elektroniki ezintsonkothileyo, nto leyo ezenza zifaneleke kwizicelo ezidityanisiweyo ezinoxinano olukhulu.
Ukumelana nobushushu obuphezulu: Ii-FPC zethu ze-polyimide ezimelana nobushushu obuphezulu kunye nezinye ii-FPC ezineempawu ezilungileyo zobushushu ziyamelana nobushushu obuphezulu, nto leyo eyenza ukuba zilungele ukusetyenziswa ngokungxamisekileyo kumashishini afana neenqwelo-moya, iimoto, kunye nezonyango.
Ilula kwaye incinci: Ii-FPC zethu ezibhityileyo kakhulu nezikhaphukhaphu zibonelela ngesisombululo sokonga indawo, zinciphisa ubunzima kwaye ziphucula ifom, zimele iisekethe eziguquguqukayo ezilula.
Ukuqina: Iindibano zethu ze-FPC, kuquka iimodeli ezineeleya ezisi-8, zenzelwe ukunyamezela uxinzelelo loomatshini kunye nokuvezwa kokusingqongileyo, zibonelela ngokusebenza okuhlala ixesha elide, olu luphawu oluphambili lweesekethe eziguquguqukayo ze-FPC ezithembekileyo.
Ukwenziwa ngokwezifiso: Sinikezela ngezisombululo ezenzelwe wena ngokupheleleyo zokudibanisa ibhodi yesekethe eguquguqukayo ngokusekelwe kwiimfuno zabathengi, kubandakanya ukukhethwa kwezinto, ukubekwa kwecandelo, kunye noyilo lwesekethe. Nokuba ufuna isekethe eguquguqukayo yemveliso ye-elektroniki yabathengi okanye isisombululo esithembekileyo kakhulu sesixhobo sezonyango, singakunika iimveliso ze-FPC ezifanelekileyo.
Iimpawu zeMveliso:
●Ukuguquguquka okuphezulu: Zenziwe nge-polyimide okanye ezinye izinto eziguquguqukayo, ii-PCB zethu eziguquguqukayo zinokugoba, zijije, kwaye zivumelane neendawo ezixineneyo ngaphandle kokuqhekeka.
●Ubuchule beZileya ezininzi: Iindibano zethu zesekethe eziguquguqukayo zixhasa uyilo oluneeleya ezininzi ze-elektroniki ezintsonkothileyo
●Ukumelana nobushushu obuphezulu: Iisekethe eziguquguqukayo ziyamelana namaqondo obushushu aphezulu, nto leyo eyenza ukuba zilungele ukusetyenziswa kakhulu kumashishini afana neenqwelo moya, iimoto, kunye nezonyango.
●Ilula kwaye incinci: Ii-PCB eziguquguqukayo zibonelela ngesisombululo sokonga indawo, zinciphisa ubunzima kwaye ziphucula ifom.
●Ukuqina: Iindibano zethu ze-PCB eziguquguqukayo zenzelwe ukunyamezela uxinzelelo loomatshini kunye nokuvezwa kokusingqongileyo, okubonelela ngokusebenza okuhlala ixesha elide.
●Ukwenziwa ngokwezifiso: Sinikezela ngezisombululo ezenzelwe wena ngokupheleleyo zokuhlanganisa ibhodi yesekethe ye-flex ngokusekelwe kwiimfuno zabathengi, kubandakanya ukukhethwa kwezinto, ukubekwa kwecandelo, kunye noyilo lwesekethe.
Inkqubo yeMveliso yeNdibano yeFPC (Flexible Printed Circuit)
Inkqubo yokuvelisa i-FPC assembly ibandakanya amanyathelo aliqela aneenkcukacha nacokisekileyo, ukusuka ekuyileni i-flexible circuit ukuya ekuhlanganiseni imveliso yokugqibela. Apha ngezantsi kukho uhlalutyo lwamanyathelo abalulekileyo abandakanyekayo kwinkqubo ye-FPC assembly, ingakumbi kwiibhodi zethu ze-flexible ze-FPC ezineeleya ezisi-8:
Ukuyila i-Flexible PCB (FPC)
Uyilo lweMifanekiso: Inyathelo lokuqala ekuhlanganiseni i-FPC kukuyila ibhodi yesekethe. Abayili basebenzisa izixhobo ze-CAD (ezifana ne-Altium Designer okanye i-AutoCAD) ukwenza uyilo. Uyilo luchaza imikhondo yobhedu, ii-vias, ii-pads, kunye nokubekwa kwezinto. Kwii-FPC zethu ezineeleya ezisi-8, ingqalelo ekhethekileyo inikwa kulungiselelo lweeleya kunye nokubekwa kwezinto ukuqinisekisa ukuhlanganiswa okuphezulu kunye nokuguquguquka.
Ukukhetha Izinto: Ii-substrates eziguquguqukayo ezifana nePolyimide (Kapton) okanye iPET (Polyester) zikhethwa ngokusekelwe kwiimfuno zesicelo. Ii-FPC zethu ezineeleya ezisi-8 zihlala zisebenzisa i-polyimide ekumgangatho ophezulu ngenxa yeempawu zayo ezintle, ezinje ngokumelana nobushushu obuphezulu kunye nobushushu obuphezulu. Izinto ezisetyenzisiweyo kufuneka zixhase ukuguquguquka ngelixa ziqinisekisa ukuqina kunye nokumelana nobushushu.
Ukubekwa kunye nolwakhiwo: Inani leeleya (kwimeko yethu, iileya ezisi-8) limiselwa ngokusekwe kubunzima besekethe. Ii-FPC zihlala ziquka iziqinisi zokuxhasa kwiindawo apho kufuneka ubulukhuni khona (umz., izihlanganisi okanye ii-chip pads). Kwii-FPC zethu ezineeleya ezisi-8, iileya kunye nesakhiwo zenziwe ngononophelo ukulinganisela ukuguquguquka kunye namandla.
Ukuprinta nokuQopha
I-Copper Clad Laminate: Ishiti yobhedu ebhityileyo incamathiselwa kwizinto ezisisiseko eziguquguqukayo (iPolyimide, iPET). Oku kudala iileya zokuqala zobhedu. Kwii-FPC zethu ezineeleya ezisi-8, i-foil yobhedu ecocekileyo kakhulu isetyenziselwa ukuqinisekisa ukuqhuba kakuhle kombane.
Isicelo sePhotoresist: Izinto ezigqunywe ngobhedu zigqunywe ngumaleko we-photoresist oqina xa uboniswa kukukhanya kwe-ultraviolet (UV). Ipateni yoyilo lwesekethe idluliselwa kwizinto kusetyenziswa i-photolithography.
Ukukrola: Ubhedu olungafunekiyo lususwa kwizinto ezisetyenzisiweyo kusetyenziswa inkqubo yokugrumba, kushiyeke imikhondo yobhedu efunekayo kwisekethe. Ekuveliseni ii-FPC zethu ezineeleya ezisi-8, kusetyenziswa iindlela zokugrumba ezichanekileyo ukuqinisekisa ukuchaneka kweepateni zesekethe.
IiVias zokubhola
Ukubhola ngeLaser: Kwii-FPC ezineeleya ezininzi ezifana neemodeli zethu ezineeleya ezisi-8, imingxuma emincinci (ii-vias) igqojozwa ukuze kudalwe unxibelelwano lombane phakathi kweeleya. Ukugqobhoza nge-laser kusetyenziswa kwimingxuma echanekileyo, enobubanzi obuncinci.
Ukubhola ngoomatshini: Kwezinye iimeko, ukubhola ngoomatshini kungasetyenziswa, nangona kungaqhelekanga njengokubhola nge-laser ukuze kufunyanwe iinkcukacha ezicokisekileyo kwi-FPC assembly.
Ukuplata kunye nokuBekwa kweCopper
Isingxobo seCopper esingena-Electro: Ii-vias ezigrunjiweyo zigqunywe ngekopolo ukuze kuqinisekiswe ukuba umbane uqhuba kakuhle phakathi kwee-layers. Eli nyathelo liqinisekisa ukuba ii-vias zinokuthwala imiqondiso yombane phakathi kwee-layers eziguquguqukayo.
Ukufakelwa ngombane ngeCopper: Ubhedu olongezelelweyo lufakwa ukuze kwenziwe iileya zangaphandle eziqhuba umbane eziza kusetyenziselwa ukuqhagamshela izinto. Ii-FPC zethu ezineeleya ezisi-8 zisebenzisa i-foil yobhedu etyebileyo enokuqhuba umbane okuphezulu ukuze zisebenze ngcono umbane.
Isicelo seMask yeSolder
Ukwambathiswa kweMask yeSolder: Imaski yokudibanisa (ehlala iluhlaza okanye eminye imibala) isetyenziswa kwi-FPC ukuthintela ukunyibilika ngengozi kwiindawo apho izinto zingayi kufakwa khona. Imaski yokudibanisa inceda ukukhusela iintsalela zobhedu kwi-oxidation kunye nomonakalo.
Ukuvezwa kwe-UV: Imaski yesolder ivezwa kukukhanya kwe-UV, kwaye iindawo apho izakhi ziya kudityaniswa khona zishiywa ziveziwe ukuze kube lula ukunxibelelana.
Ukubekwa kweCandelo
Ukukhetha indawo: Oomatshini abazenzekelayo basetyenziselwa ukubeka izinto (ezifana nee-resistor, ii-capacitors, ii-IC) kwisekethe. Aba matshini bakhetha izinto kwiireyile okanye kwiitreyi baze bazibeke kwiindawo ezifanelekileyo kwisekethe eguquguqukayo. Kwii-FPC zethu ezineeleya ezisi-8, oomatshini bokukhetha nokubeka izinto ngokuchanekileyo basetyenziselwa ukuqinisekisa ukubekwa kwezinto ngokuchanekileyo.
Ukubekwa ngesandla: Kwimisebenzi emincinci yemveliso okanye izinto ezintsonkothileyo kakhulu, ukubekwa ngesandla kunokufuneka.
Ukutywina
Ukunyibilika kwakhona kweSoldering: I-FPC edibeneyo idlula kwi-oven ephinda igcwale apho intlama ye-solder kwi-component leads inyibilika khona, nto leyo eyenza uqhagamshelo oluqinileyo lombane nolwe-mechanical.
Ukunyibilikisa Amaza (ukuba kuyimfuneko): Ukuba i-FPC ibandakanya izinto eziphuma emngxunyeni, isekethe ingadlula kwinkqubo yokunyibilikisa amaza apho i-solder ifakwa ebhodini kwiza elihambayo.
Ukuhlolwa kunye noLawulo loMgangatho
Ukuhlolwa koMbono: Indibano ye-FPC ihlolwa ngokubonakalayo ukuba akukho ziphene kwindawo ebekwe kuyo iinxalenye okanye kwiindawo ezidityanisiweyo. Iimayikroskopu zokukhulisa okuphezulu zingasetyenziselwa ukujonga iinkcukacha ezincinci. Kwii-FPC zethu ezineeleya ezisi-8, kwenziwa uhlolo olungqongqo lokubona ukuqinisekisa umgangatho wendibano.
Uhlolo lwe-Optical oluzenzekelayo (i-AOI): Iinkqubo ze-AOI zisetyenziselwa ukujonga indawo kunye nokulungelelaniswa kwezixhobo kwi-FPC, ukuqinisekisa ukuba akukho ziphene okanye iziphene zokunyibilikisa.
Ukuhlolwa kwe-X-reyi: Kwii-FPC ezineeleya ezininzi ezinee-vias ezifihlakeleyo, iinkqubo ze-X-ray zingasetyenziselwa ukuhlola iileya zangaphakathi kunye nee-vias ukuqinisekisa ukuba akukho ziphene zifihlakeleyo okanye unxibelelwano olubi.
Uvavanyo
Uvavanyo Lokusebenza: Indibano ye-FPC ivavanywa ngokusebenzayo ukuqinisekisa ukuba isebenza njengoko bekucetyiwe. Oku kungabandakanya ukuvavanya imiqondiso yombane, ukujonga iishothi, iisekethe ezivulekileyo, okanye ezinye iimpazamo. Ii-FPC zethu ezineeleya ezisi-8 zivavanywa ngokungqongqo ukuqinisekisa ukuthembeka kwazo okuphezulu.
Uvavanyo lwe-ICT oluqhutywa kwiSekethe: Le ndlela isetyenziselwa ukujonga iziphene kwindibano ye-FPC ngokuvavanya izixhobo kunye noqhagamshelo ngelixa ibhodi ivuliwe.
Uhlolo lokugqibela kunye nokuPakisha
Uhlolo Lokugqibela Lokubona: Emva kovavanyo olusebenzayo, i-FPC ihlolwa okokugqibela ukuqinisekisa ukuba zonke izinto zibekwe ngokuchanekileyo kwaye zitshixiwe, kwaye akukho ziphene zomzimba.
Ukupakisha: Iindibano ze-FPC zipakishwa ngononophelo ukuthintela umonakalo ngexesha lokuthunyelwa. Iphakheji idla ngokuba yi-anti-static ukukhusela izinto ezinobuthathaka.
Inyathelo ngalinye kula libalulekile ekuveliseni iibhodi zesekethe eziguquguqukayo ze-FPC ezikumgangatho ophezulu ezineeleya ezisi-8 ezinokusetyenziswa kwizicelo ezahlukeneyo, kubandakanya izixhobo ze-elektroniki ezinxitywayo, iinkqubo zeemoto, izixhobo zonyango, kunye nezixhobo ze-elektroniki zabathengi. Ukuchaneka koyilo kunye nolawulo lomgangatho kuqinisekisa ukuba imveliso yokugqibela iya kuhlangabezana nayo yonke imigangatho yokusebenza efunekayo kunye nokuthembeka.
Imibuzo Ebuzwa Rhoqo Malunga neeNdibano zeBhodi yeSekethe eguquguqukayo
Izicelo zeeNdibano ze-PCB eziguquguqukayo
6. Izicelo zeMveliso: Iindibano zesekethe eziguquguqukayo zisetyenziswa kwiirobhothi zoshishino, iinkqubo zolawulo, kunye neesensa, apho intshukumo eguqukayo kunye noyilo lokonga indawo zibaluleke kakhulu.
7.Iimboniso eziguquguqukayo: Ii-PCB eziguquguqukayo zidlala indima ebalulekileyo ekuphuhlisweni kwezikrini ze-OLED eziguquguqukayo, zivumela ukugoba nokugoba ngaphandle kokuphazamisa ukusebenza.
Izixhobo ze-8.RFID kunye ne-IoT: Iisekethe eziguquguqukayo zisetyenziswa kakhulu kwiithegi zeRFID kunye nezixhobo ze-IoT, zibonelela ngoyilo olukhaphukhaphu noluguquguqukayo lonxibelelwano olungenazingcingo.
9. Iinkqubo zokukhanyisa: Ii-PCB eziguquguqukayo zisetyenziswa kwizibane ze-LED strip, apho zibonelela ngokuguquguquka nokulula kokuhlanganiswa kwiindlela ezintsonkothileyo.
10. Izixhobo zombane zamandla: Iindibano zesekethe eziguquguqukayo zisetyenziswa kwii-power converters, iinkqubo zolawulo lwebhetri, kunye nezinye izicelo ezinxulumene nombane apho kufuneka izisombululo ezincinci nezithembekileyo.
Njengefektri ehamba phambili yokuhlanganisa iibhodi zePCB eziguquguqukayo, sinikezela ngezisombululo ezenziwe ngokwezifiso kwiimfuno zakho zesekethe eziguquguqukayo, nokuba luyilo olulula okanye indibano enzima, enamaleko amaninzi. Ukuzibophelela kwethu ekuchanekeni, ukuqina, kunye nokwaneliseka kwabathengi kuqinisekisa ukuba ufumana iindibano zebhodi zesekethe eziguquguqukayo ezisemgangathweni ophezulu ezifanelekileyo nakweyiphi na isicelo. Nxibelelana nathi namhlanje ukuze uxoxe ngeprojekthi yakho!