I-Yamaha YSM40R Stuns! Izingcezu ezingu-200,000/Ihora Lokufaka, Ukuchaza Kabusha I-Pinnacle Yekhwalithi ye-PCBA
Esimweni esiguquguqukayo se-SMT (Surface Mount Technology), i-SMT RICHFULLJOY iphambili, izibophezele ekuletheni ikhwalithi kanye nokusebenza kahle okungenakuqhathaniswa kuzo zonke izici ze-Pcb Assembly and Testing. Ukuzinikela kwethu okungaguquki ekwenzeni kahle kusishukumisela ukuthi sitshale imali emishinini esezingeni eliphezulu, kanti i-YAMAHA YSM40R Ultra - High - Speed Modular Chip Mounter iyisiqiniseko sokuphishekela kwethu ukuphelela ekukhiqizeni amabhodi wesekethe e-PCBA.
I-YAMAHA YSM40R, ngomklamo wayo weplatifomu olula, ifinyelela umthamo omangalisayo wokubeka we-200,000 CPH (ukucaciswa kwekhanda lokubeka le-RS), isebenza kahle kakhulu kunemishini ye-beam yekilasi lesi-4 enamakhanda okubeka amane. Lo mshini oguqukayo uchaze kabusha amazinga okukhiqiza embonini ye-SMT. Ukucushwa kwayo kwekhanda lokubeka le-4 - beam, 4 - (YSM40R - 4) kunikeza ukuguquguquka okungenakuqhathaniswa, okusenza sikwazi ukuzivumelanisa kalula nezidingo zokukhiqiza ezahlukahlukene, kungaba ukuthuthukiswa kwe-Pcb Prototype noma ukukhiqizwa okukhulu kwamabhodi wesekethe we-PCBA.
Ikhanda lokubeka le-Ultra - High - Speed (RS) le-YSM40R liyakwazi ukusingatha izingxenye ezincane ezisukela ku-0201※ kuya ku-6.5mm×6.5mm (ukuphakama kungaphansi kuka-2.0mm, ※ongakukhetha), kuyilapho ikhanda lokubeka le-Multi - Function (MU) lingamukela izingxenye ezinobukhulu obusukela ku-03015 kuya ku-45×60mm (ukuphakama kungaphansi kuka-15mm). Ngokunemba kokubeka okungu-±35μm (25μm) kanye ne-Cpk≧1.0 (3σ), ingxenye ngayinye ibekwa ngokunemba okuqondile. Leli zinga lokunemba libalulekile ekwakhiweni nasekuhleleni kwe-Pcb yethu, ukuqinisekisa ukuthi ngisho namabhodi wesekethe e-PCBA ayinkimbinkimbi kakhulu ahlangabezana nezindinganiso zekhwalithi ephezulu.
Ngokuphathelene nokondla, ikhanda lokubeka i-RS lingasekela ama-feeder angu-80 (alingana ne-8mm tape), ama-feeder ekhanda lokubeka i-MU angu-88, kanye nama-feeder e-RS×2 + MU×2 ahlanganisiwe angu-84. Uhlelo lwethu lokondla olusebenzayo noluzinzile lunciphisa isikhathi sokungasebenzi, luthuthukisa kakhulu ukusebenza kahle kokukhiqiza. Lokhu akugcini nje ngokunciphisa izindleko zokukhiqiza kodwa futhi kusenza sikwazi ukuhlangabezana nezinsuku zokugcina eziqinile zamakhasimende ethu, kungakhathaliseki ukuthi adinga i-prototyping esheshayo yemiklamo ye-Pcb Prototype noma ukukhiqizwa okukhulu kwamabhodi wesekethe we-PCBA.
Amacala Okusetshenziswa Abonisa Ikhwalithi Nokusebenza Okungalingani
Izinto zikagesi zabathengi: Ekukhiqizweni kwamabhodi e-smartphone, ikhono lokubeka i-YSM40R elingu-200,000 CPH elisheshayo kakhulu lisenza sikwazi ukufaka ngokushesha inani elikhulu lezingxenye ezincane ze-chip, njenge-resistor kanye nama-capacitor angu-0201. Ukunemba kokubeka okungu-±35μm (25μm) kuqinisekisa ukubekwa okunembile kumabhodi e-smartphone anezintambo eziqinile, okuqinisekisa ikhwalithi yomkhiqizo. Ekukhiqizweni kwe-PC yethebhulethi, lapho sibhekene nama-substrate aphethe ingxube yama-chip nama-IC ahlukahlukene, sisebenzisa i-YSM40R yokubeka izingxenye ze-chip bese siyihlanganisa ne-YSM20R/WR yokufaka izingxenye eziphakathi nezinkulu. Le nhlanganisela ivumela ukukhiqizwa okusheshayo, ukuhlangabezana nezidingo zokukhiqiza ezinkulu zama-PC ethebhulethi ngenkathi kugcinwa ukulawulwa kwekhwalithi okuqinile ku-Pcb Assembly And Testing.
Izimoto zikagesi: Ekwenziweni kwamabhodi wesekethe yesistimu yokuzulazula yezimoto, i-YSM40R ingaphatha izingxenye eziningi ze-elekthronikhi, kusukela ezingxenyeni ze-chip ezincane kuya kuma-IC amakhulu. Ukubekwa kwayo ngesivinini esikhulu akugcini nje ngokuthuthukisa ukusebenza kahle kokukhiqiza kodwa futhi nokunemba kwayo okuphezulu kuhlangabezana nezidingo zokuthembeka eziqinile ze-elekthronikhi yezimoto. Lokhu kuqinisekisa ukuthi uhlelo lokuzulazula lusebenza kahle endaweni eyinkimbinkimbi yezimoto. Uma kukhulunywa ngokukhiqiza amayunithi okulawula injini yezimoto (ama-ECU), i-YSM40R's Multiple Accuracy Correction System “MACS” ilungisa indawo yama-feeder nama-nozzles, okwenza kube lula ukuthathwa kwezingxenye ze-chip ezincane kakhulu ngokunemba. Lokhu kunemba kubalulekile ekubekweni okunembile kwezingxenye eziningi ezincane kuma-ECU, okuqinisekisa ukuthi zingakwazi ukulawula ngokunembile ukusebenza kwenjini. Ukunaka kwethu imininingwane ezinqubweni ze-SMT, kusukela ekubekweni kwezingxenye kuya ku-Pcb Assembly And Testing, kuqinisekisa ukuthembeka kwemikhiqizo ye-elekthronikhi yezimoto.
Ukukhanya kwe-LED: Ekukhiqizweni kwezibonisi ze-LED, i-YSM40R ingabeka ngokushesha inani elikhulu lama-chip e-LED nama-chip omshayeli ahlobene nawo. Ukusebenza kwayo okusheshayo kuhlangabezana nezidingo zokukhiqiza ezinkulu zezibonisi ze-LED, okusisiza ukwandisa umkhiqizo nokunciphisa izindleko. Ukuze kukhiqizwe amabhodi wesekethe yokulawula ezibani ze-LED, i-YSM40R ingabeka ngokushesha nangokunembile izingxenye ezincane ze-elekthronikhi, njenge-resistor nama-capacitor angu-03015, kanye nama-chip okulawula amakhulu. Lokhu kuvumelana nezinhlobo ezahlukene zezingxenye kuqinisekisa ukusebenza okuzinzile kwamasekethe okulawula izibani, okuwumphumela wobuchwepheshe bethu kubuchwepheshe bokufaka ubuso be-SMT kanye nokuklama nokuhlelwa kwe-Pcb okucophelelayo.
Imishini Yokuxhumana: Ekukhiqizweni kwamabhodi wesekethe sesiteshi sesisekelo se-5G, adinga ukubekwa okuphezulu nokunembile, ikhono lokubeka isivinini esikhulu se-YSM40R lisivumela ukuthi sifake ngokushesha inani elikhulu lezingxenye ze-chip ezincane nezisebenza kahle. Ubuchwepheshe bayo bokubeka okunembile buhlangabezana nezidingo eziqinile zokunemba kokubekwa kwezingxenye kumabhodi wesekethe sesiteshi sesisekelo se-5G, ukuqinisekisa ukudluliswa kwesignali okuzinzile nokunembile. Ukuze kukhiqizwe amadivayisi e-terminal okuxhumana njengama-router, i-YSM40R ingabeka kahle ama-chip ahlukahlukene nezingxenye ze-elekthronikhi, ivumelane nezidingo zokukhiqiza zama-oda ahlukahlukene nama-batch amancane ngenkathi igcina ukuhambisana nokuthembeka komkhiqizo. Lokhu kukhombisa ikhono lethu lokusebenzisa ubuchwepheshe be-SMT surface mount ukuze ilethe amabhodi wesekethe se-PCBA asezingeni eliphezulu kuzo zonke izinhlelo zokusebenza zemishini yokuxhumana ezahlukene.
Kwa-SMT RICHFULLJOY, sisebenzisa amakhono amangalisayo e-YAMAHA YSM40R ukuguqula ukubekwa kwezingxenye ezincane kube imikhiqizo ye-PCBA eyenziwe kahle. Kusukela ezigabeni zokuqala zokuthuthukiswa kwe-Pcb Prototype kuya ku-Pcb Assembly and Testing yokugcina, ukuzibophezela kwethu ekhwalithini nasekusebenzeni kahle, kuhlanganiswe namandla obuchwepheshe obuthuthukisiwe be-SMT surface mount kanye nomklamo kanye nokwakheka kwe-Pcb okucophelelayo, kuqinisekisa ukuthi sihlinzeka njalo ngamabhodi wesekethe ye-PCBA adlula okulindelwe amakhasimende ethu.
