Kayan aikin PCB da PCBA masu inganci | Cikakken farin ciki tare da duba X-RAY
A cikin ci gaban da SMT (Surface Mount Technology) ke samu a kullum, ingancin PCBA (Printed Circuit Board Assembly) ya zama ginshiƙin masana'antun SMT su yi fice a kasuwa. Tun daga matakin farko na Pcb Prototype, tsara tsari mai kyau na ƙira da tsara Pcb, zuwa tsari mai tsauri na Taro da Gwaji na Pcb, kowane mataki yana da mahimmanci ga ingancin samfura. RICH FULL JOY, tare da haɗin gwiwar Unico Inspection, suna gabatar da Kayan Aikin Duba Fluoroscopy na AX7900 Micro-focus X-RAY. Tare da ƙarfin fasaha mara misaltuwa da ƙira mai ban mamaki, yana aiki a matsayin babban mai kula da ingancin PCBA, yana tabbatar da cewa kowane allon da'ira yana haskakawa da kamala mara aibi.
Kayan Aikin Duba Hasken X-RAY na Micro-focus na AX7900 wani abu ne da ake iya gani a zahiri na neman inganci na RICH FULL JOY. Yana haɗa ainihin fannoni huɗu na fasaha: na gani, na'urorin lantarki, na'urorin lantarki, da sarrafa hotuna na dijital. Babban ɓangaren, tushen X-ray na micro-focus, an ƙera shi da fasaha ta zamani. Wannan hasken X-ray mai matuƙar mayar da hankali kamar kallon RICH FULL JOY ne mai ƙarfi zuwa ga kyau. Ta hanyar amfani da bambance-bambancen da ke cikin shan X-ray ta kayan aiki daban-daban, yana ratsa saman allunan da'ira na PCBA kuma yana zurfafa cikin tsarinsu na ciki mai rikitarwa. Ko dai kusurwoyin ɓoye ne na allunan da'ira masu layuka da yawa ko kuma tsarin ciki na na'urorin da aka nannaɗe, kowane daki-daki ana nuna shi a sarari a cikin hotunan dubawa, ba tare da barin sarari ga lahani ba.
Na'urar gano faifan lebur mai girman gaske wacce aka haɗa a cikin na'urar tana tsaye a matsayin "ido mai launin zinare" na duba inganci, wani babban aikin fasaha da RICH FULL JOY ya ƙera. Tana da faffadan yanki mai girman 130×130mm, tana aiki azaman babban zane don tabbatar da inganci, tana ɗaukar kowane daki-daki na PCBA da kyau tare da daidaito mara misaltuwa. Matrix ɗin pixel ɗinta na 1536×1536, tare da ƙaramin girman pixel 85-micron, yana ba da matakin haske mai ban mamaki, yana ba da damar gano lahani kamar kashi ɗaya cikin goma na diamita na gashin ɗan adam.
Tare da saurin firam na firam 20 a sakan daya, yana tabbatar da ganin hotunan dubawa cikin tsari da kuma a ainihin lokaci, yana bawa masu aiki damar fahimtar abubuwa nan take da kuma daidai. Aikin karkatar da ±30°, wanda aka haɗa shi da kewayon motsi na 300mm, yana ba da damar duba PCBA mai digiri 360 gaba ɗaya daga kowane kusurwa da matsayi da za a iya tsammani. Wannan yana tabbatar da cewa babu wani abu mai rikitarwa a inganci, komai ƙanƙantarsa ko ɓoyewa, da zai iya guje wa bincikensa, yana kare mutunci da kyawun kowace PCBA da aka samar.
A cikin yanayin aikace-aikacen aikace-aikace, AX7900 yana nuna ƙwarewar RICH FULL JOY ta musamman don sarrafa inganci. Ga batutuwa kamar haɗakar solder da sanyi, yana iya gano gibin mintuna daidai, kamar ƙananan micrometers da yawa, tsakanin haɗin solder da faifan. Idan aka fuskanci haɗarin da'ira na gajeru, na'urar zata iya shiga cikin layin rufin allon da'ira kuma ta tantance ko akwai haɗin lantarki mara kyau tsakanin da'ira. Haɗarin da aka ɓoye kamar kumfa da fashe-fashe a cikin abubuwan haɗin suma ana fallasa su gaba ɗaya a ƙarƙashin binciken AX7900. Aikin aunawa na musamman na iya ƙididdige girma da matsayin kumfa daidai a cikin samfuran lantarki/semiconductor, tare da ikon sarrafa gefen kuskure a cikin 1%. Aikin gyara matsayi yana bawa masu amfani damar saita wuraren dubawa da yawa cikin sauƙi, yana ba da damar duba maki da yawa. Ko fakitin BGA (Ball Grid Array) masu rikitarwa ne ko na'urorin QFP (Quad Flat Package) masu cike da jama'a, yana iya kammala dubawa cikin sauri da daidai. Aikin kewayawa ta atomatik, tare da saitin hoto na atomatik wanda ke rikodin bayanan ma'auni, yana bawa masu aiki damar sarrafa maɓallai kaɗan, kuma na'urar zata iya gano wurin da aka tsara na dubawa cikin sauri kuma ta dawo da bayanan dubawa na tarihi ta atomatik don nazarin kwatancen, yana inganta ingantaccen dubawa da daidaito sosai da kuma gina ingantaccen layin kariya don sarrafa inganci.
Misali, ka ɗauki wani sanannen kamfanin lantarki. Kafin yin haɗin gwiwa da RICH FULL JOY da kuma gabatar da AX7900, matsalar layin samar da PCBA saboda lahani da aka ɓoye ya kai kashi 3%, wanda ya haifar da asarar tattalin arziki na shekara-shekara na sama da yuan miliyan goma saboda matsalolin ingancin samfura. Duk da haka, bayan aiwatar da cikakken bincike kan tsari tare da AX7900, ƙimar lahani ta faɗi ƙasa da kashi 0.1%, kuma ƙimar dawowar kayayyaki a kasuwa kusan sifili ne. Wannan babban nasara ba wai kawai ta ceci kamfanin da kuɗi mai yawa ba, har ma ta taimaka wa samfuransa su kafa suna mai kyau a kasuwa, tare da gamsuwar abokan ciniki tana ƙaruwa akai-akai.
RICH FULL JOY koyaushe yana da yakinin cewa inganci shine ginshiƙin ci gaban kasuwanci. Kowane fanni na Kayan Aikin Duba Fluoroscopy na AX7900 Micro-focus X-RAY, tun daga bincike da haɓakawa zuwa masana'antu, an yi gwajin inganci mai tsauri da aiki ta hanyar RICH FULL JOY. Ba wai kawai kayan aikin dubawa ba ne; jajircewar RICH FULL JOY ce mai ƙarfi don kare ingancin PCBA. Zaɓar RICH FULL JOY da AX7900 yana nufin zaɓar garantin inganci, wanda ke ba wa kowane allon da'ira na PCBA damar haskakawa a kasuwa tare da inganci mara aibi da kuma samun amincewa.
