Nā nīnau i nīnau pinepine ʻia

ʻO ke kumukūʻai o ka PCBA e komo pū ana me ke kumukūʻai ʻāpana PCB, ka hoʻāʻo lele PCB a i ʻole ka hoʻāʻo E, nā mea hana, ka stencil kila ʻoki laser, a me ka hana. I ka hihia o ka Turn-key a i ʻole ka hapa Turn-key PCBA, e hoʻohui ʻia ke kumukūʻai o nā ʻāpana (BOM).

1) Ka maikaʻi o nā huahana

2) Ka maikaʻi o ka lawelawe

3) Ka inoa o ka mea hana

4) Nā manaʻo mai nā mea kūʻai aku ma mua e pili ana i ka mea hana

5) Ka Manawa Hoʻololi: E nānā i ka wikiwiki o ka hiki iā lākou ke hāʻawi i kāu mau papa i ʻākoakoa ʻia.

6) Ka Pono o ke Kumukūʻai: E hoʻohālikelike i ke kumukūʻai o ka hōʻuluʻulu ʻana me ka maikaʻi o ka lawelawe i hāʻawi ʻia.

ʻO ka hana ʻana o ka hui PCB prototype e pili nui ana i nā kaʻina hana aʻe.

1) Ka hana ʻana o ka PCB

2) Ke kūʻai ʻana a me ka nānā ʻana i nā ʻāpana

3) Ka hana ʻana o SMT

4) Ka hana ʻana i ka plug-in DIP

5) Hoʻomaʻemaʻe

6) Ka hoʻāʻo ʻana o ka PCBA

Hāʻawi ʻo RichFullJoy i ka hui prototype SMT a me ka hui prototype PTH.

ʻO ka ʻākoakoa papa kaapuni paʻi haʻahaʻa haʻahaʻa ʻo ia hoʻi ka ʻākoakoa PCB puʻupuʻu liʻiliʻi; ʻokoʻa ka helu kauoha mai ka ʻāpana 1 a i 100 mau ʻāpana i manaʻo ʻia he ʻākoakoa PCB haʻahaʻa.

E hōʻemi i ke kumukūʻai hoʻomohala, Hoʻopōkole i ka manawa i ka mākeke, ʻAe ʻia ka maikaʻi e mālama i kahi inoa maikaʻi, E hōʻemi i ke kumukūʻai hana.

ʻOiaʻiʻo, hiki iā mākou ke hāʻawi i ka ʻaha PCB haʻahaʻa me ka ʻenehana hui SMT a me THT.

ʻAe, hiki iā mākou ke hāʻawi i nā lawelawe hana a me ka ʻākoakoa PCB haʻahaʻa a me ka nui haʻahaʻa.

E hāʻawi mākou i nā ʻākoakoa PCB kiʻekiʻe-kiʻekiʻe ma ke kumukūʻai hoʻokūkū loa no ʻoe.

Hōʻike ʻia kēlā ʻano hopena i nā hiki ke hōʻuluʻulu PCB haʻahaʻa o RichFullJoy.

ʻAha SMT, ʻaha PTH, hui pū ʻia ʻo SMT & PTH

Nā ʻāpana ʻaoʻao hoʻokahi, nā ʻāpana ʻaoʻao pālua, ka ʻākoakoa paʻi kūpono

ʻAno PCB: PCB paʻa, flex, a me ka rigid-flex

ʻAha i hoʻouna ʻia a me ka ʻākoakoa i hoʻouna hapa ʻia

I ka ʻākoakoa PCB, aia kekahi mau pilikia maʻamau e hiki ke hoʻopilikia i ka maikaʻi a me ka hana o ka huahana hope loa. Eia kekahi o nā pilikia koʻikoʻi e makaʻala ai:

ʻO nā pilikia maʻamau:

1. ʻAno maikaʻi ʻole o ke kūʻai ʻana: Hoʻokomo pū kēia me nā hui kūʻai anu, nā alahaka kūʻai, a me ka lawa ʻole o ke kūʻai ʻana, hiki ke alakaʻi i nā pilina nāwaliwali a me nā hemahema paha.

2. Ke kau ʻana o nā ʻāpana hewa: ʻO nā ʻāpana i kau ʻia ma ke kuhikuhi hewa a i ʻole ma kahi hewa e hiki ke hana hewa i ke kaapuni.

3. Ka Poino ʻana o nā ʻĀpana: I ka wā o ka ʻākoakoa ʻana, hiki ke hōʻino ʻia nā ʻāpana ma muli o ka wela nui a i ʻole ka lawelawe maikaʻi ʻole, e alakaʻi ana i nā hemahema.

4. Nā kīnā o ka Solder Mask: ʻO nā pilikia me ka solder mask, e like me ka hāpai ʻana a i ʻole ka haki ʻana, hiki ke hōʻike i ke keleawe a alakaʻi i nā kaapuni pōkole.

5.Pad a i ʻole Trace Damage: Hiki ke hōʻino ʻia nā pads PCB a i ʻole nā ​​​​traces i ka wā o ka ʻākoakoa ʻana, hiki ke hana i nā pilikia uila.

6. Hoʻohaumia: Hiki i nā mea ʻē, e like me ke koena flux a i ʻole ka lepo, ke hana i nā pilikia uila a i ʻole ka pala i ka hala ʻana o ka manawa.

7. Poino ESD (Electrostatic Discharge): Hiki i ka uila static ke hōʻino i nā ʻāpana koʻikoʻi inā ʻaʻole i hoʻokō ʻia nā hana palekana ESD kūpono i ka wā o ka ʻākoakoa ʻana.

8. Nā Waiwai ʻĀpana Kūpono ʻole: ʻO ka hoʻohana ʻana i nā ʻāpana me nā kikoʻī hewa e hiki ai ke hana ʻole ke kaapuni e like me ka mea i manaʻo ʻia.

9.Testing: ʻO ka nele o ka hoʻāʻo piha ʻana e hiki ke hopena i nā papa i kū ʻole i nā kikoʻī.

Ma ke ʻano laulā, ʻoi aku ka paʻakikī o ka ʻākoakoa kaapuni flex ma mua o ka ʻākoakoa PCB paʻa maʻamau; ʻoiai hiki ke pelu ʻia nā papa kaapuni flex, he paʻakikī ke holo ma o ka mīkini koho a waiho SMT. Akā ʻo RichFullJoy kahi mea hana ʻākoakoa PCB flex me ka ʻoi aku o 20 mau makahiki o ka ʻike. Hiki iā mākou ke hōʻuluʻulu i nā PCB flex 1-10 papa, nā PCB flex multi-layer, nā papa kaapuni flex keleawe kaumaha, a me nā papa kaapuni paʻi paʻa-flex. E ʻoluʻolu e kelepona mai iā mākou i kēlā me kēia manawa no kahi ʻōlelo kūʻai ʻākoakoa PCB flex manuahi a i ʻole ka ʻōlelo kūʻai PCB flex.

Ma ke ʻano he hoʻokahi o nā mea hoʻolako PCB flex maikaʻi loa ma Kina, hāʻawi ʻo RichFullJoy i nā ʻano PCB flex like ʻole, e like me 1-10 layer flex PCB, nā papa kaapuni keleawe flex kaumaha, nā PCB flex multi-layer, rigid-flex PCB, a me nā prototype flex circuits.

ʻOi aku ma mua o 20 mau makahiki o ka ʻike o RichFullJoy ma ke ʻano he mea hana kaapuni flex; eia ko mākou mau manaʻo: 1) pono e hana maikaʻi nā hoʻolālā PCB flex; 2) he mea nui loa kahi mea hoʻolako PCB flex hilinaʻi me ka ʻenekinia ʻike, hana ʻana, kūʻai ʻana a me ka hui maikaʻi. Inā he mau koi kāu, e ʻoluʻolu e kelepona mai iā mākou no kahi ʻōlelo hōʻuluʻulu PCB flex manuahi.

Eia nā kaʻina hana nui: 1) hana PCB maʻalahi; 2) nā lawelawe hōʻuluʻulu PCB flex, e komo pū ana me nā lawelawe hōʻuluʻulu PCB SMT flex a me nā lawelawe hōʻuluʻulu PCB PTH flex; 3) Nānā maikaʻi e like me ka nānā ʻana o AOI, ka hoʻāʻo ʻana o ICT, X-Ray, ka nānā ʻike maka a me ka hoʻāʻo hana.

ʻAe. Ua kapa ʻia kēia hana he hapa Turn-key. Hiki iā ʻoe ke hoʻolako i kekahi mau ʻāpana, a mākou e kiʻi i ke koena o nā ʻāpana ma kou inoa. E noi mākou i kāu ʻae no kekahi mea i maopopo ʻole ma ko mākou ʻaoʻao. Inā pono nā ʻāpana e keʻa a i ʻole ka hoʻololi ʻana, e noi hou mākou i kāu ʻae hope loa.

ʻAe, loaʻa iā mākou ka hiki ke lawelawe i ka BGA o 0.25mm pitch me ka hoʻāʻo X-ray. No nā BGA, aia ʻelua mau hoʻolālā me via ma ka pad a me via kokoke pad i hoʻopili ʻia e ka trace pōkole. Pono mākou e hoʻopaʻa a hoʻopiha i kekahi vias kokoke i ka pad o nā BGA me ka solder mask e hōʻoia i ka maikaʻi o ke soldering. Akā no nā vias ma ka pad, pono mākou e hoʻopiha i via me ka resin e hōʻoia i ka maikaʻi o ke soldering.

Loaʻa nā ʻāpana keu loa no ka mea e noi mākou i kekahi pakeneka o ka overage no nā kauoha i hoʻouna ʻia/i hoʻokomo ʻia, a i ʻole e kūʻai hou aku mākou no ke kumu like no kēlā mau kauoha Turn-key. Hiki iā ʻoe ke noi iā mākou e hoʻouna hou aku iā ʻoe i kēia mau ʻāpana i hoʻohana ʻole ʻia me nā papa i hoʻouka ʻia, a i ʻole e mālama iā lākou i loko o kā mākou papa no kāu kauoha aʻe. Aia iā ʻoe nā mea a pau.

Ma muli o ka paʻakikī o ke ʻano o ka hoʻoholo ʻana i ka manawa huli o nā lawelawe PCBA, ʻo kā mākou kulekele e hoʻomaka koke ka manawa huli ma hope o ka mākaukau ʻana o nā ʻāpana a me nā PCB a me nā faila PCB a pau (nā faila Gerber/nā faila PCB ʻē aʻe, a pēlā aku), Centroid (Pick & Place PNP file, a i ʻole XY Data a i ʻole nā ​​​​faila ma nā ʻano ʻē aʻe), BOM, a me nā ʻikepili a i ʻole nā ​​​​palapala/kiʻi/kiʻi e pono ai no kā mākou hana hōʻuluʻulu.

ʻAe. Akā hāʻawi pū mākou i nā lawelawe PCBA alakaʻi.

Hiki ke loaʻa nā hemahema a me nā pilikia i kēlā me kēia manawa, ʻoiai he hana paʻakikī ka PCBA e pili ana i nā kikoʻī he nui. Inā ʻike ʻoe i kekahi mau hemahema a pilikia paha, e ʻoluʻolu e hoʻomaopopo koke mai iā mākou, a e loiloi a nānā mākou i nā pilikia, a e hoʻoholo mākou pehea e hoʻoponopono ai. E hoʻoponopono/hana hou a hana hou paha mākou i kāu mau papa. Inā pono mākou i nā papa hemahema, e noi paha mākou iā ʻoe e hoʻihoʻi mai iā mākou. Hoʻohiki mākou i kahi papa hana ma kou lima!

Papa IPC-A-610

ʻO ka motherboard kahi ʻaha kaapuni i paʻi ʻia (PCA) i hoʻohana wale ʻia i nā kamepiula lawe lima a i ʻole nā ​​​​kamepiula papapihi.

ʻOiai paha e kapa aku kekahi i ka PCA he motherboard, ʻo nā mea i loaʻa i nā kamepiula wale nō nā motherboards. ʻO nā ʻaha kūkā kaapuni paʻi ʻē aʻe he PCA a PCBA paha.

ʻO ka hana nui o kahi hui PCB ka hoʻohui ʻana i nā ʻāpana uila o kahi hāmeʻa i loko o kahi wahi liʻiliʻi a i wehewehe ʻia paha. Ma ke ʻano he kikowaena waena o ke kaapuni uila o kahi hāmeʻa, hāʻawi ka PCB i ka insulation no nā ʻāpana uila ʻē aʻe a pau, e ʻae ana iā lākou e hoʻopili palekana ʻia i kahi kumu mana.

ʻAe, hana mākou i ka nānā ʻana o X-ray no nā BGA āpau a me nā ʻāpana leadless pitch fine.

1) Nānā ʻIke Maka

2) Nānā ʻana o AOI

3) Nānā X-Ray (no nā BGA a me nā ʻāpana pitch maikaʻi)

4) Hoʻāʻo hana (inā koi ʻia e ka mea kūʻai aku)

ʻAe, hana mākou i ka papahana IC a me ka hoʻāʻo hana.

No ka papahana IC, pono mākou i ka faila hex.

No ka hoʻāʻo ʻana i ka hana, pono mākou i ke kaʻina hana hoʻāʻo a me nā lako e pono ai.

ʻAe, hāʻawi mākou i nā lawelawe hōʻuluʻulu hope loa no ke kūkulu ʻana i ka pahu.

Manaʻo mākou e hāʻawi mai ʻoe iā mākou i kēia mau ʻike:

Palapala o nā mea hana (BOM)

Nā kiʻikuhi

Nā kiʻi hoʻākoakoa

Nā kiʻikuhi uwea

Nā kikoʻī hoʻāʻo

Hāmeʻa laʻana

ʻO kā mākou MOQ he 1 ʻāpana, akā naʻe, makemake mākou e kūkulu i ka liʻiliʻi he 2 mau ʻāpana no ka hoʻāʻo ʻana.

ʻAe, loaʻa iā mākou nā hoʻolaha hou i kēlā me kēia pule, e ʻoluʻolu e kelepona i kekahi o kā mākou ʻelele kūʻai aku ma mkt-2@rich-pcb.com

ʻO ke kaʻina hana hoʻākoakoa PCB e pili ana i ka hoʻohui ʻana i ka hoʻopili solder i ka papa, ke koho ʻana a me ke kau ʻana i nā ʻāpana, ke kūʻai ʻana, ka nānā ʻana a me ka hoʻāʻo ʻana. Pono e nānā ʻia ke kaʻina hana hoʻākoakoa holoʻokoʻa e hōʻoia i ka maikaʻi loa o nā huahana i hana ʻia. (ʻO nā ʻākoakoa prototype PCB he mau laʻana mua o nā huahana i kūkulu ʻia me ke kumu hoʻokahi o ka hoʻāʻo ʻana i nā manaʻo hoʻolālā e ʻike inā hana lākou)

ʻO ka Bila o nā Mea Hana, i ʻike nui ʻia ʻo 'BOM', he papa inoa ia o nā ʻāpana āpau e pono ai no ke kaʻina hana. ʻO ka mea maʻamau, aia i loko o kēia papa inoa ka mea hoʻolālā, nā wehewehe, nā helu ʻāpana hana, ka kapuaʻi, a me nā nui i koi ʻia.

E like me ka mea i ʻōlelo ʻia ma luna, kōkua ka hoʻāʻo ʻana o ka PCBA e hōʻoia i ka hana maikaʻi ʻana o ka ʻaha papa kaapuni uila. ʻO kēia mau mea me ka hoʻāʻo ʻana i loko o ke kaapuni, ka hoʻāʻo hana, ka hoʻāʻo hilinaʻi, ka nānā ʻana o AOI, X-ray, a me nā nānā ʻike maka.

Ke kālele nui nei mākou i nā lawelawe PCBA kiʻekiʻe o "nā ʻano like ʻole, nā ʻāpana liʻiliʻi a me waena, a me ka manawa hoʻouna pōkole'