I-PCB Enogqinsi Lwethusi Eliphezulu: Ikusasa Lamamojula Kagesi Ezinhlelweni Zezimboni Nezokwelapha
Esikhathini sanamuhla, izimboni ezisafufusa ezinamasu zikhula ngokushesha, njengerokhethi eqalayo, kuyilapho izinga lokuzenzakalela kwezimboni likhuphuka kancane kancane, njengesitebhisi esikhuphukayo. Emkhakheni omkhulu wemboni yokukhiqiza, imishini yokukhiqiza ethuthukisiwe kanye nemigqa yokukhiqiza ezenzakalelayo isakazeke kabanzi, njengezinkanyezi esibhakabhakeni. Amarobhothi ahlakaniphile asebenza ngobunono emigqeni yokukhiqiza, amathuluzi omshini we-CNC aqopha ngokunembile yonke ingxenye, futhi izinhlelo zokugcina ezenzakalelayo zisebenza kahle kakhulu. Ukusebenza kahle nangokunembile kwala madivayisi konke kuncike ekuhlinzekweni kwamandla okuzinzile nokuthembekile. Ibhodi lesifunda samandla e-DC enamandla aphezulu, njengesisekelo esiyinhloko sokushayela kwamandla, lithathe ithuba lokuthuthukiswa elingakaze libonwe phakathi kwaleli gagasi elikhulayo futhi lidlala indima ebalulekile kumadivayisi kagesi athuthukile anamuhla kanye nezinhlelo zezimboni.
- Ukwembula Ukunikezwa Kwamandla Kagesi Kwe-DC Okuphezulu
Ukunikezwa kwamandla kagesi e-DC enamandla aphezulu "kuyisosha elidumile" emkhakheni kagesi. Ingakhipha amandla kagesi e-DC anamandla aphezulu, enobubanzi obukhulu kakhulu bokukhipha amandla, ngokuvamile kusukela kuma-kilowatts amaningana futhi ikhuphukele emakhulwini ama-kilowatts noma ngaphezulu. Amandla kagesi kanye ne-voltage yayo ephumayo kuzinzile futhi kunembile njengamasosha aqeqeshwe kahle, futhi ine-voltage ephumayo elungisekayo kanye nobubanzi bamanje. Lesi sici asihlangabezani kahle kuphela nezidingo zabasebenzisi eziqinile zemishini yamandla e-DC enamandla aphezulu kanye nanamandla aphezulu kodwa futhi sibonisa izinzuzo ezivelele ekulawulweni kwamandla kagesi kanye namanje, okwenza kube lula kakhulu ukuyisebenzisa. Ema-workshop okukhiqiza ezimbonini, inikeza umfudlana wamandla oqhubekayo wemishini ehlukahlukene emikhulu. Emathuluzini okunemba ocwaningo lwesayensi, iqinisekisa ukukhishwa kwamandla okuzinzile ukusekela ucwaningo. Ensimini enkulu yamandla amasha, njengokuguqulwa nokugcinwa kwamandla elanga nawomoya, kuyingxenye ebalulekile. Ensimini yokuxhumana, iqinisekisa ukusebenza okuzinzile kweziteshi zesisekelo kanye neminye imishini. Embonini yezokwelapha, inikeza ukwesekwa kwamandla okuthembekile kwamadivayisi ezokwelapha ahlukahlukene.
- Impumelelo Enhle Yenkampani - Ibhodi Yesekethe Ye-Power Module Enongqimba Oluphezulu
Muva nje, inkampani iphumelele ukuletha ibhodi lesekethe le-module yamandla ethusi elinobukhulu obuphezulu, elingabhekwa njengomsebenzi wobuciko. Ngobuchwepheshe bayo bokukhiqiza obuthuthukisiwe kanye nokusebenza okuhle kakhulu, lo mkhiqizo, njengomqhubi onekhono, uphumelele ekuphathweni kokunikezwa kwamandla okuzinzile kwezimpahla zamandla e-DC ezinamandla aphezulu, wakha umugqa wokuvikela amandla othembekile wemishini yamandla e-DC enamandla aphezulu.
- Izinzuzo Ezivelele Zobuchwepheshe Zomkhiqizo
(1) Izinto Ezisezingeni Eliphezulu Zibeka Isisekelo Esiqinile
Ibhodi le-Taiyo Tu865 likhethiwe, okuyibhodi lekhwalithi ephezulu elinedumela elihle emkhakheni wezinto zikagesi. Lihambisana nomklamo we-foil yethusi ejiyile, lifana neqhawe eligqoke izembatho zempi eziqinile, elikwazi ukumelana ngokuthula nemithwalo yamandla aphezulu kanye namandla aphezulu elethwa yizinto zikagesi ze-DC ezinamandla aphezulu. Indlela yamandla aphansi okumelana enikezwa yi-foil yethusi ejiyile ifana nomgwaqo omkhulu, ovumela amandla adlule kahle, okunciphisa kakhulu ukulahleka kwamandla kanye nokukhiqizwa kokushisa, ngaleyo ndlela kugcinwa ukuzinza okuhle nokuthembeka futhi kubekwa isisekelo esiqinile sokusebenza okuzinzile kwebhodi lesifunda lonke.
(2) Ukuhlelwa Kwesekethe Okunembe Kakhulu Okugqamile Kobuchwepheshe
Kusetshenziswa umklamo wemigodi emibili efihliwe ecindezelwe kabili, egcwele i-resin, kanye nokucindezela okungalingani, okuwubuchwepheshe obusha kakhulu. Isidingo esincane sethusi elimboziwe sifinyelela ku-50μm, kanti isilinganiso sesici siphezulu njengo-15:1. Izintambo eziqinile zifana nenethiwekhi ye-neural enembile, ehlangabezana nezidingo eziqinile zokukhishwa kwamandla aphezulu kwama-DC charging piles. Lolu hlobo lwesekethe olunembile kakhulu lungafinyelela ukudluliselwa kwesignali okuzinzile nokunembile. Njengesithunywa esithembekile, singaletha izimpawu zamandla ngokunembile kuwo wonke amakhona, siqinisekise ukusebenza kahle kwemishini.
(3) Ukusebenza Okuphezulu Kokuqhuba Okusebenzayo Kukhipha Amandla Aqinile
Inesakhiwo sepuleti lethusi elijiyile elinomthamo ophezulu ongama-22, elinobukhulu bethusi obungaphakathi obungama-4oz kanye nobukhulu bethusi obungaphandle obungama-2oz, kanye nobubanzi bomugqa kanye nesikhala somugqa esincane esingu-7.87mil/7.87mil. Ingqimba yethusi elijiyile aligcini nje ngokuba nomthamo omuhle kagesi kodwa futhi linezici ezinhle kakhulu zokushabalalisa ukushisa. Njengefeni yokupholisa esebenza kahle, lingashabalalisa ukushisa ngokushesha, lithuthukise ngempumelelo ukusebenza kahle kokuguqulwa kwamandla. Linikeza ukunikezwa kwamandla okuzinzile kwemishini enamandla aphezulu. Njengoba nje inhliziyo ethembekile ihlinzeka ngegazi emzimbeni, ifinyelela ukuphathwa kwamandla okunembile futhi ihlangabezana nezidingo zamandla ezahlukahlukene zezinhlelo ze-elekthronikhi eziyinkimbinkimbi.
- Izinkambu Zokusebenza Ezibanzi Nezibalulekile
Leli bhodi lesekethe le-module yamandla ethusi elinobukhulu obuphakeme linezinhlelo zokusebenza eziningi nezibalulekile emikhakheni eminingi. Ensimini entsha yamandla, ikakhulukazi ezicini ezifana namandla elanga, amandla omoya, kanye nokugcinwa kwamandla, njengasezinqwaba zokushaja ze-DC, lifana nomlindi othembekile, oqinisekisa ukudluliswa okuzinzile kanye nokuhlinzekwa kukagesi. Ensimini yokwenza izinto ngokuzenzakalela kwezimboni, lifana neqhawe elinamandla, elikwazi ukumelana nemithwalo yamandla ephezulu kanye nezimo zokusebenza ezinzima, linikeza ukwesekwa kwamandla okuqinile kwamarobhothi ezimboni, amathuluzi omshini we-CNC, imigqa yokukhiqiza ezenzakalelayo, kanye neminye imishini, okwenza kube lula intuthuko ephumelelayo yokukhiqiza kwezimboni. Ensimini yezokwelapha, liguquka libe ngumvikeli othembekile, linikeza ukuvikelwa kwamandla okuthembekile kwemishini yokuthwebula izithombe zezokwelapha, izinhlelo zokusekela impilo, izinsimbi zokuxilonga, kanye namanye amadivayisi ezokwelapha, lifaka isandla ekuvikelweni kwempilo yabantu.
Ukusiza Impumelelo Yamaphrojekthi Amakhasimende
Ukuqeda Ikhodi Yamabhodi Ethusi Aqinile: Ukunqoba Ukucindezela - Izithiyo Zokumboza
Emkhakheni oguquguqukayo wokukhiqiza ibhodi lesifunda eliphrintiwe (i-PCB), ukuphishekela izingxenye ezisebenza kahle kakhulu njengamabhodi ethusi aqinile sekuyinto ebalulekile, ikakhulukazi ezinhlelweni zokusebenza ezifuna amakhono okuphatha amandla aphezulu, njengamamojula kagesi e-DC anamandla aphezulu. Ukuhlangana kwethu kwakamuva nohambo olunzima lweklayenti lokufeza ukukhiqizwa kwebhodi lethusi eliqinile eliphumelelayo kuhlanganisa kahle izinselele kanye nokunqoba kulo mkhakha.
Iklayenti, ngemuva kokubhekana nezinkinga eziningi, ekugcineni laphendukela kithi. Imizamo yalo yangaphambili yokukhiqiza amabhodi esekethe aphrintiwe ethusi anobukhulu obungu-22 yayiphazamiseke ngenxa yokwehluleka okuqhubekayo. Lokhu kwehluleka kwakubangelwa kakhulu yizinkinga ngaphakathi kwenqubo yokucindezela - i-lamination, okuyisigaba esibalulekile ekukhiqizweni kwe-PCB.
Ngesikhathi sokucindezela - ukuncibilikisa, i-resin ephakathi kwezingqimba zethusi iyageleza ukuze izibophe ndawonye. Endabeni yamabhodi ethusi aqinile, ukulawulwa kwalokhu kugeleza kwe-resin kuba nzima kakhulu. Esinye sezimbangela eziyinhloko zokwehluleka kweklayenti kwakuyinkinga yokugeleza kwe-resin ngokweqile noma okungalingani, okwaziwa ngokuthi "ukuvuza kwe-resin." Uma i-resin igeleza kakhulu noma ngendlela engalawulwa, ingaholela ezinkingeni eziningana. Isibonelo, ingabangela imijikelezo emifushane phakathi kwezingqimba zethusi eziseduze uma i-resin ivala izikhala phakathi kwazo. Ukusatshalaliswa kwe-resin okungalingani nakho kungabangela izakhiwo ze-dielectric ezingahambisani ebhodini lonke, okuthinta ukusebenza kwayo kagesi.
Esinye isici esibalulekile esifaka isandla ekuhlulekeni kwaba ukulinganisela okubucayi phakathi kwezingqimba zethusi ezijiyile kanye nokugeleza kwe-resin emaphethelweni ethusi nezinto ze-dielectric. Izingqimba ziyizindawo ezisengozini kakhulu ngesikhathi senqubo yokucindezela - i-lamination. Uma inani le-resin eligeleza emaphethelweni lingalawulwa kahle, kungaholela ezinkingeni ezifana nokuhlukanisa emaphethelweni ezingqimba zethusi. Lokhu kungenxa yokuthi i-resin enganele ingase inganikezi ukunamathela okwanele, kuyilapho i-resin eningi ingadala amaphuzu okucindezeleka anciphisa isibopho ngokuhamba kwesikhathi.
Izinga lokushisa nalo lidlala indima ebalulekile enqubweni yokucindezela nokubopha. Izinga lokushisa ngesikhathi sokubopha lidinga ukulawulwa ngokucophelela. Uma izinga lokushisa liphansi kakhulu, i-resin ingase ingahambi ngokwanele, okuholela ekuhlanganiseni okubi phakathi kwezingqimba. Ngakolunye uhlangothi, uma izinga lokushisa liphezulu kakhulu, lingabangela ukuthi i-resin igeleze ngokweqile, okwandisa inkinga yokopha kwe-resin. Ngaphezu kwalokho, amazinga okushisa aphezulu angabangela nokucindezeleka kokushisa ngaphakathi kwebhodi, okungaholela ekugobeni noma ngisho nasekuqhekekeni kwezingqimba zethusi.
Ithimba lethu lochwepheshe, elinolwazi olujulile kanye nesipiliyoni esikhulu ekukhiqizeni ama-PCB, lathatha inselele. Saqala ngokwenza ukuhlaziywa okuningiliziwe kwezinqubo zokukhiqiza zangaphambilini zeklayenti. Sihlole amapharamitha okucindezela nokubopha, okuhlanganisa amaphrofayili okushisa, izilungiselelo zokucindezela, kanye nohlobo lwe-resin esetshenzisiwe. Ngokusekelwe kulolu hlaziyo, senze izinguquko eziningana enkambisweni.
Sithuthukise iphrofayili yokushisa ngesikhathi sokucindezela i-lamination, siqinisekisa ukuthi i-resin ifinyelela i-viscosity efanele ukuze igeleze kahle ngaphandle kokugeleza ngokweqile. Siphinde salungisa izilungiselelo zokucindezela ukuqinisekisa ukusatshalaliswa ngokulinganayo kwe-resin kulo lonke ibhodi. Ngaphezu kwalokho, sikhethe i-resin enezici zokugeleza ezingcono futhi ehambisana nezendlalelo zethusi ezijiyile.
Ngemva kokusebenzisa lezi zinguquko, siphumelele ukukhiqiza amabhodi esekethe ethusi aphrintiwe anobukhulu obungu-22 eklayenti. Amabhodi ahlangabezana nazo zonke izidingo ezidingekayo maqondana nokusebenza kukagesi, ubuqotho bemishini, kanye nokunemba kobukhulu. Le mpumelelo ayixazululanga nje kuphela izinkinga zokukhiqiza zeklayenti kodwa futhi yagcizelela ukubaluleka kwendlela ecophelelayo yenqubo yokucindezela ekukhiqizeni amabhodi ethusi aqinile.
Ekuphetheni, ukukhiqizwa kwamabhodi ethusi aqinile kuyinqubo eyinkimbinkimbi edinga ukulawulwa okunembile kweziguquguquko eziningi, ikakhulukazi ngesikhathi sesigaba sokucindezela nokubopha. Ngokuqonda izimbangela eziyinhloko zokwehluleka kanye nokusebenzisa ukuthuthukiswa okuqondiwe, singanqoba lezi zinselele futhi sikhiqize amabhodi ethusi aqinile asezingeni eliphezulu ahlangabezana nezidingo ezidingekayo zezinhlelo zokusebenza zesimanje ze-elekthronikhi.
