Nidaamyada Kormeerka PCBA ee Caqliga leh: AOI, SPI, X-Ray, ICT & FCT

1. Hordhac

Maadaama alaabada elektaroonigga ah ay u soo ifbaxayaan is-dhexgalka cufnaanta sare iyo isku-dhafka sare, kormeerka tayada PCBA wuxuu wajahayaa caqabado sii kordhaya - gaar ahaan kormeerka yar-yar ee qaybaha 0201 (0.6 × 0.3mm) iyo qiimeynta kala-goysyada alxanka qarsoon ee baakadaha BGA/CSP. Sida laga soo xigtay IPC-A-610H, wax soo saarka casriga ah waa inuu ilaaliyaa heerka cilladaha ka hooseeya 500 DPPM. Maqaalkani wuxuu qeexayaa falanqayn nidaamsan oo ku saabsan nidaamyada kormeerka ee heerarka badan, oo isku daraya xakamaynta habka, teknoolojiyada tijaabada caqliga leh, iyo raad-raaca waqtiga-dhabta ah.

2. Qaab-dhismeedka Nidaamka Tiknoolajiyada Kormeerka

2.1 Naqshadeynta Qaloocyada Kormeerka Habka Buuxa

Qaab-dhismeed kormeer oo afar heer ah ayaa hubinaya daboolida tayada guud:

• ·Hawlgalka Kahor: 3D SPI (±5μm) + AOI oo loogu talagalay isku-dubaridka meelaynta
• ·Dib-u-soo-nooleynta Kadib: AOI-ga laba-dhinac leh + 3D X-Ray (xallinta 5μm)
• ·Tijaabada Korontada: ICT (caymiska ≥95%) + FCT
• ·Kormeerka Kama Dambeysta ah: AVI + muunad tijaabo ah oo burburisa

2.2 Tilmaamayaasha Waxqabadka Muhiimka ah

• ·Waqtiga xaqiijinta qodobka koowaad: ≤15 daqiiqo (marka loo eego 2 saacadood dhaqan ahaan)
• ·Heerka baxsashada cilladda:
• ·Haynta raadraaca xogta: ≥10 sano

3. Falanqaynta Tiknoolajiyada Kormeerka Aasaasiga ah

3.1 Isbarbardhigga Tiknoolajiyada Kormeerka Indhaha

3.2 Awoodaha Kormeerka X-Ray

• ·Sawirka Tomografiga ee CT: Waxay ogaataa saamiga BGA ee madhan IPC-7095
• ·Habaynta Waqtiga-dhabta ah: Habaynta sawirka ≥25fps
• ·Saxnaanta Kala-soocidda Cilladaha: >98% iyadoo la adeegsanayo algorithms-yada AI-ga ku shaqeeya

4. Nidaamyada Tijaabada Korontada

4.1 Qaab-dhismeedka Tijaabada ICT-ga

• ·Heerka ugu yar ee tijaabada: ≥0.8mm
• ·Kala duwanaanshaha danab: 0–50V
• ·Saxnaanta cabbirka: ±1% (iska caabin), ±2% (karti)

4.2 Xalalka Tijaabada FCT

• ·Kanaallada I/O: Waxay taageertaa 1000+ kanaal
• ·Kala duwanaanshaha soo noqnoqoshada: DC–6GHz
• ·Saxnaanta Deegaanka Khaladka: ±5mm

5. Nidaamka Maareynta Xogta Tayada leh

5.1 Dashboard-ka Kormeerka Waqtiga-dhabta ah

• ·La socodka wax soo saarka tooska ah (cusbooneysii hal mar 1dii)
• ·Falanqaynta khariidadda kulaylka ee cilladaysan
• ·Muuqaalka Qalabka OEE

5.2 Nidaamka Raad-raaca

• ·Barcode gaar ah ama UID loogu talagalay guddi kasta
• ·Xidhiidhka xogta habka oo dhammaystiran
• ·Is-dhexgalka MES/QMS waa diyaar

6. Kiisaska Codsiga Warshadaha

6.1 Elektarooniga Gawaarida

• ·Shahaado haysta AEC-Q100
• ·Heerka guuldarada 0km
• ·U hoggaansan warbixinta 8D

6.2 Qalabka Caafimaadka

• ·U hoggaansanaanta ISO 13485 ee aaladaha elektiroonigga ah ee caafimaadka
• ·100% kormeerka sifooyinka khatarta sare leh
• ·Tijaabada jeermiska iyo u-hoggaansanaanta deegaanka

7. Falanqaynta Faa'iidooyinka

Sida laga soo xigtay Dugsiga Sare 2022, hirgelinta nidaamyada kormeerka ee caqliga badan oo heer sare ah waxay keenaysaa:

• ·30% kororka wax-soo-saarka ugu horreeya ee baasaska
• ·40% dhimista wadarta kharashyada la xiriira tayada
• ·60% cabashooyinka macaamiisha oo yaraaday

8. Soo Koobid: Waagii Cusub ee Kormeerka PCBA ee Smart

• ·Qaab-dhismeedka kormeerka tignoolajiyada badan (AOI + SPI + X-Ray + ICT/FCT)
• ·Algorithms-ka xukunka cilladaha caqliga leh ee ay ku shaqeyso AI
• ·Raadinta tayada dhijitaalka ah oo dhammaystiran iyo is-dhexgalka MES

Habkan nidaamsan, soosaarayaashu waxay gaari karaan heerarka tayada Lix Sigma (), dejinta halbeegyo cusub oo loogu talagalay isku halaynta PCBA ee caalamiga ah.

Tixraacyada

1. 1.IPC-A-610H, 2020
2. 2. Dacwadaha Farsamada ee SMTA, 2022
3. 3.AEC-Q100 Rev-H, 2014
4. 4.ISO 13485:2016
5. 5.IPC-7095D, 2021