Sistemụ Nnyocha PCBA Smart: AOI, SPI, X-Ray, ICT na FCT

1. Okwu Mmalite

Ka ngwaahịa eletrọnịkị na-agbanwe gaa na njikọta dị elu na nke dị mgbagwoju anya, nyocha ịdị mma PCBA na-eche ihe ịma aka na-abawanye ụba ihu - ọkachasị na nyocha obere-pitch nke ihe 0201 (0.6 × 0.3mm) na nyocha nke njikọ solder zoro ezo na ngwugwu BGA/CSP. Dịka iwu si kwuo. IPC-A-610H, mmepụta nke oge a ga-anọgide na-enwe oke ntụpọ n'okpuru 500 DPPM. Isiokwu a na-akọwapụta usoro nyocha nke sistemụ nyocha dị iche iche, na-ejikọta njikwa usoro, teknụzụ nnwale smart, na nleba anya n'oge.

2. Nhazi nke Sistemụ Teknụzụ Nnyocha

2.1 Nhazi nke Nchọgharị Usoro zuru oke

Usoro nyocha nke ọkwa anọ na-eme ka mkpuchi zuru oke dị mma:

• ·Tupu usoro: 3D SPI (±5μm) + AOI maka nhazi ebe a na-etinye ihe
• ·Mgbe Mmegharị-oge gasịrị: AOI nwere akụkụ abụọ + X-Ray 3D (mkpebi 5μm)
• ·Nnwale Eletriki: ICT (mkpuchi ≥95%) + FCT
• ·Nnyocha Ikpeazụ: Ihe nlele nnwale AVI + mbibi

2.2 Ihe ngosi arụmọrụ dị mkpa

• ·Oge nkwenye nke edemede mbụ: ≤Nkeji 15 (dịka ọ dị na mbụ, awa 2)
• ·Ọnụego mgbapụ ntụpọ:
• ·Ijide nchọcha data: ≥Afọ 10

3. Nyocha nke Teknụzụ Nnyocha Isi

3.1 Ntụnyere nke Teknụzụ Nnyocha Anya

3.2 Ike Nnyocha X-Ray

• ·CT Tomographic Foto: Chọpụta oke oghere BGA IPC-7095
• ·Nhazi Oge: Nhazi onyonyo ≥25fps
• ·Nhazi nke Nrụhie Izi ezi: >98% na algọridim ndị nwere AI enyere aka

4. Sistemụ Nnwale Eletriki

4.1 Nhazi Ule ICT

• ·Oke ule kacha nta: ≥0.8mm
• ·Oke voltaji: 0–50V
• ·Izi ezi nha: ±1% (nguzogide), ±2% (ike)

4.2 Ngwọta Nnwale FCT

• ·Ọwa I/O: Na-akwado ọwa 1000+
• ·Oke Ugboro: DC–6GHz
• ·Izi ezi nke ebe mmejọ: ±5mm

5. Sistemụ Njikwa Data Dị Mma

5.1 Dashboard Nlekota Oge N'ezie

• ·Nleba anya na mmepụta ihe dị ndụ (melite kwa otu ugboro)
• ·Nyocha nke ntụpọ okpomọkụ
• ·Ihe ngosi OEE nke akụrụngwa

5.2 Sistemụ Nlekota Ihe

• ·Koodu barcode ma ọ bụ UID pụrụ iche maka bọọdụ ọ bụla
• ·Mmekọrịta data usoro zuru oke
• ·Ngwakọta MES/QMS dị njikere

6. Ikpe Ngwa Ụlọ Ọrụ

6.1 Elektrọniki Ụgbọala

• ·A kwadoro n'okpuru AEC-Q100
• ·Ọkwa ọdịda 0km
• ·Ndabere na akụkọ 8D

6.2 Ngwaọrụ Ahụike

• ·Nrubeisi ISO 13485 maka ngwa eletrọniki ahụike
• ·Nnyocha 100% nke njirimara dị oke egwu
• ·Nnwale mmetọ na nkwekọ gburugburu ebe obibi

7. Nyocha Uru

Dabere na Ụlọ Akwụkwọ Sekọndrị 2022, mmejuputa usoro nyocha dị mma, nke nwere ọtụtụ ọkwa na-eduga na:

• ·Pasentị iri atọ mmụba na mkpụrụ mbụ
• ·Pasentị iri anọ mbelata na mkpokọta ọnụ ahịa metụtara àgwà
• ·Pasentị iri isii mkpesa ndị ahịa ole na ole

8. Nchịkọta: Oge Ọhụrụ nke Nnyocha PCBA Smart

• ·Usoro nyocha teknụzụ dị iche iche (AOI + SPI + X-Ray + ICT/FCT)
• ·Algọridim ikpe ntụpọ ọgụgụ isi nke AI kwadoro
• ·Nchọgharị àgwà dijitalụ zuru oke na njikọta MES

Site na usoro a dị mfe, ndị nrụpụta nwere ike iru ọkwa ogo Six Sigma (), na-edobe akara ọhụrụ maka ntụkwasị obi PCBA zuru ụwa ọnụ.

Ntụaka

1. 1.IPC-A-610H, 2020
2. 2. Usoro Nkà na ụzụ SMTA, 2022
3. 3.AEC-Q100 Rev-H, 2014
4. 4. ISO 13485:2016
5. 5.IPC-7095D, 2021