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Ts'ebetso ea ho Theola Phallo: Taolo e Nepahetseng ea Thermal ho SMT

2025-06-06

1. Selelekela

Jwalo ka mohato wa bohlokwa tshebetsong ya SMT, ho tjheseletsa hape ho bapala karolo ya bohlokwa ho fumaneng botshepehi le bophelo ba dihlahiswa tsa elektroniki. IPC-J-STD-020, tlhahiso ea sejoale-joale ea elektroniki e hloka ho nepahala ha taolo ea mocheso oa ±5°C. Makala a kang lisebelisoa tsa elektroniki tsa likoloi (AEC-Q100) le lifofane (MIL-STD-883), boleng ba ho kopanya litšepe bo ama polokeho le ts'ebetso ea sehlahisoa ka kotloloho.

SMT-Ts'ebetso-Reflow-Soldering

2. Melao-motheo ea Ts'ebetso le Lintlha tsa Bohlokoa tsa Taolo

Ho kopanya hape ho etsa manonyeletso a tsitsitseng a ho kopanya ka liprofaele tse laoloang tsa mocheso. Liparamente tsa bohlokoa li kenyelletsa:

  • ·Sekhahla sa ho Futhumatsa: 1–3°C/s (ho qoba ho thothomela ha mocheso)
  • ·Mocheso o Phahameng: 20–40°C kaholimo ho ntlha ea ho qhibiliha ha solder (hangata 235–245°C bakeng sa SnAgCu)
  • ·Nako e ka Holimo ho Liquidus (TAL): Metsotsoana e 30–90
  • ·Sekhahla sa ho Pholisa: 1–4°C/s (ho ntlafatsa sebopeho sa manonyeletso a solder)

3. Litšebetso tsa Bohlokoa tsa Tekheniki

3.1 Ntlafatso ea Profaele ea Mocheso

  • ·E sebelisa profaele ea mocheso ea KIC e nang le tlhokomelo ea nako ea sebele ea likanale tse 6-12.
  • ·E netefatsa bokaholimo ba boto ΔT le THEKO .
  • ·Lithuto tsa SMTA li bontša hore liprofaele tse ntlafalitsoeng tsa mocheso li ka fokotsa likoli tsa ho tjheseletsa ka 60% (Sekolo se Phahameng, 2021).

3.2 Taolo ea Sepakapaka

  • ·Tšireletso ea Naetrojene: THE2 Khatello e ka tlase ho 1000ppm e eketsa ho kgona ho koloba ka ho feta 15% (Tlaleho ea Lipatlisiso tsa Heller).
  • ·Phetoho ea Moea o Chesang: Phallo ea moea e laoloang (0.5–1.5 m/s) e netefatsa phetiso ea mocheso e ts'oanang.

3.3 Litekanyo tsa Tshebetso ea Lisebelisoa

Letšoao/Mohlala Libaka tsa Thempereichara Ho nepahala ha Taolo ea Mocheso Tšebeliso ea naetrojene Likaroloana
Heller 1910 12 ±1°C 15m³/h Moea o chesang o potolohang habeli
Rehm V9 10 ±1.5°C 12m³/h Phallo ea lephaka hape
Jutuo JS-800 8 ±2°C 18m³/hora Pholiso e bohlale

4. Sistimi ea Netefatso ea Boleng

4.1 Tlhokomelo ea Ts'ebetso

  • ·Tlhahlobo ea SPC ea nako ea sebele: CRP ≥ 1.33
  • ·Netefatso ea boemo ba mocheso hape: Lihora tse ling le tse ling tse 4
  • ·Tlhahlobo ea X-ray: E netefatsa boleng ba lenonyeletso la solder ka IPC-A-610 maemo a tloaelehileng

4.2 Netefatso ea Botšepehi

  • ·Ho potoloha ha mocheso: -40°C ho isa ho 125°C, lipotoloho tse 1000
  • ·Ho thothomela ha Mekaniki: Teko ea 20–2000Hz, e nang le li-axis tse 3
  • ·Metalography: Botenya ba IMC (intermetallic compound) 2–5μm

5. Linyeoe tsa Kopo ea Indasteri

  • ·Lisebelisoa tsa Elektroniki tsa Likoloi: E fihlela maemo a khatello ea mocheso ea potoloho ea 3000.
  • ·Lisebelisoa tsa Bongaka: E netefalitsoe tlas'a ISO 13485 bakeng sa ho latela le ho tšepahala ha ts'ebetso.
  • ·Puisano ea 5G: E netefatsa botšepehi ba lets'oao ka jiometri e ntlafalitsoeng ea solder joint bakeng sa li-module tsa mmWave.

6. Kakaretso: Metheo ea ho Tšepahala Haholo ka ho Fetoha ha Seretse

  • ·Taolo e nepahetseng ea boemo ba mocheso
  • ·Tshebetso e tsitsitseng le e sebetsang hantle ea lisebelisoa
  • ·Tlhokomelo ea boleng bo felletseng le netefatso ea botšepehi

Ka taolo e hlophisitsoeng ea ts'ebetso, bahlahisi ba ka fihlela chai ea ho kopanya hape ea ≥99.9%, ba fihlella maemo a boleng le botsitso a etelletseng pele indastering.

Litšupiso

  1. 1.IPC-J-STD-020E, 2020
  2. 2. Pampiri e Tšoeu ea Litharollo tsa Ts'ebetso ea Heller, 2022
  3. 3. Ditsamaiso tsa Matjhaba tsa SMTA, 2021
  4. 4.MIL-STD-883H, 2019
  5. 5.AEC-Q100 Rev-H, 2014

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