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PCB & PCBA Manufacturing
Workshop

Explore our state-of-the-art manufacturing facilities and advanced production processes

PCBA Production Process

1

SMT production

SMT Material Prep

Solder Paste Printing

Visual Inspection

Reflow Soldering

Universal Placement

High-Speed Placement

2

Testing & Inspection

In-Circuit Test

3

Plugin & Assembly

Through-Hole Insertion

Final Assembly Inspection

Functional Testing

In-Circuit Test

Final Cleaning & Coating

4

Storage Preparation

Visual Inspection

Quality Production

circuit board tester

PCBA factory video

PCBA Manufacturing Equipment List

1-SMT-Process-Solder-Paste-Printing

Solder Paste Printing - Micron-Level Accuracy Assurance

Intelligent Solder Paste Printing System - Micron-Level Precision Control Reduces Defects by 80%

2-SMT-Process-Component-Placement

Component Placement - Nanometer Placement Precision

Ultra-Precision Component Placement - 0.01mm Positioning Accuracy, Zero Placement Errors

3-SMT-Process-Reflow-Soldering

Reflow Soldering - Thermal Dynamics Precision Control

Smart Thermal Profiling System - Nitrogen-Assisted Soldering with <5% Voiding

4-SMT-Process-Multi-Layer-Inspection

Multi-Layer Inspection - Comprehensive Quality Shield

5-Dimensional Quality Assurance - Full Coverage from 3D SPI to Functional Testing

5-SMT-Equipment-3D-SPI-System

3D SPI System

Laser scanning with AI analysis measures volume, area, height, and shape parameters. Early defect detection prevents faulty products from advancing, reducing rework costs by 40%.

6-SMT-Equipment-High-Precision-Placer

High-Precision Placer

Linear motor drive with nano-level optical alignment achieves 0.01mm placement precision. Intelligent recognition ensures 99.98% success rate for 0402 components, increasing throughput by 50%.

7-SMT-Equipment-Reflow-Oven

Reflow Oven

12 independent heating zones with nitrogen atmosphere maintain ±1°C uniformity. Optimized thermal capacity ensures perfect soldering for complex BGAs with <5% voiding.

PCBA-7-YAMAHA-YSM10

Rich Full Joy Boosts PCBA Manufacturing Efficiency and Precision with YAMAHA YSM10

Boosting SMT efficiency by 25%+, Rich Full Joy uses YAMAHA YSM10 for ±0.035mm precision in PCBA manufacturing, ensuring fast, reliable delivery.

PCBA-Yamaha-YSM40R-Stuns

Yamaha YSM40R Stuns! 200,000 Pieces/Hour Mounting, Redefining the Pinnacle of PCBA Quality

Discover how Rich Full Joy uses YAMAHA YSM40R’s 200,000 CPH speed and ±35μm precision to lead the PCBA industry in quality and efficiency.

8-SMT-Equipment-AOI-Inspection-System

AOI Inspection System

Multi-angle lighting and high-resolution imaging identify 50+ defect types including component shift, polarity errors, and solder defects. AI algorithms reduce false calls below 2%.

9-SMT-Equipment-3D-AXI-System

3D AXI System

CT scanning technology enables 3D reconstruction and measurement of BGA/CSP hidden joints. Smart analysis of ball volume, offset, and voiding reduces hidden defects to 0.03%.

PCBA-6-High-Quality-PCBA-Manufacturing

High-Quality PCB and PCBA Manufacturing | RICH FULL JOY with X-RAY Inspection

Discover how RICH FULL JOY's AX7900 Micro-focus X-RAY Fluoroscopy Inspection Equipment ensures flawless PCBA quality in SMT production. Offering high-definition imaging, real-time inspection, and advanced defect detection, it elevates your production line to new standards.

5-SMT-Equipment-3D-SPI-System

3D SPI System

Laser scanning with AI analysis measures volume, area, height, and shape parameters. Early defect detection prevents faulty products from advancing, reducing rework costs by 40%.

PCBA
Manufacturing Equipment List

Comprehensive SMT, THT, post-processing, inspection, and testing equipment for high-quality PCBA production and assembly.

Pre-Production

Process	English Name	Vendor(s)	Qty	Purpose
DFM Analysis	DFM Software	Valor (Siemens), CAM350	2	Analyze design files before production to prevent potential issues
Moisture Baking	Moisture Storage Cabinet	Shuttle, OK International	4	Dehumidify and store MSD components

SMT

Process	English Name	Vendor(s)	Qty	Purpose
Solder Paste Printing	Stencil Printer	DESEN, DEK, EKRA, GKG	16+	Print solder paste onto PCB pads
Solder Paste Mixing	Solder Paste Mixer	Cencorp, Malcom	4	Mix solder paste to uniform condition
Stencil Cleaning	Stencil Cleaning Machine	SAKI, OK International	8	Automatic stencil cleaning to avoid clogging
SPI Inspection	3D SPI	Koh Young, ViTrox, CyberOptics, OMRON	16	3D inspection of solder paste thickness, volume, area, shape
High-Speed Placement	High-Speed Mounter	Yamaha, FUJI, Panasonic, Samsung	16	High-speed placement of small passive components
Multi-Function Placement	Multi-Function Mounter	Yamaha, Universal, Mycronic	16	Precise placement of ICs, BGAs, QFPs, connectors
Reflow Soldering	Reflow Oven	Heller, BTU, Vitronics Soltec, ERSA	4	Solder paste melting with controlled heating curve
AOI Inspection	AOI	OMRON, Koh Young, ViTrox, SAKI	16	Detect defects after reflow (missing, wrong, polarity, tombstone)

THT

Process	English Name	Vendor(s)	Qty	Purpose
Auto Insertion	Auto Insertion Machine	Universal, Panasonic	2	Automatic insertion of axial/radial components
Wave Soldering	Wave Soldering Machine	ERSA, SEHO	2	Mass soldering of through-hole components
Selective Soldering	Selective Soldering Machine	ERSA, Pillarhouse	2	Selective soldering for sensitive areas
Dip Soldering	Benchtop Soldering Pot	OK International	2	Pre-tinning component leads or pads

Post-Processing

Process	English Name	Vendor(s)	Qty	Purpose
Cleaning	PCB Cleaner (Inline/Batch)	Zestron, Electrovert	4	Remove flux residues & contaminants
Conformal Coating	Conformal Coating Machine	Nordson ASYMTEK, PVA, Musashi	8	Protect PCBA from environment
Dispensing	Fluid Dispenser	Nordson ASYMTEK, I&J, Musashi	8	Underfill, potting, adhesive dispensing

Inspection & Rework

Process	English Name	Vendor(s)	Qty	Purpose
X-Ray Inspection	X-Ray (AXI)	Nordson DAGE, Yxlon, Comet	4	Inspect hidden solder joints (BGA, CSP)
Rework Station	Rework & Repair Station	PACE, OK International	8	Manual repair of defective boards
BGA Rework	BGA Rework Station	PACE, OK International	4	Specialized BGA rework

Testing

Process	English Name	Vendor(s)	Qty	Purpose
Programming	IC Programmer	Xeltek, Needhams	8	Program firmware/software into ICs
ICT	ICT (In-Circuit Tester)	Keysight, Teradyne	8	Bed-of-nails testing for opens/shorts
Flying Probe Test	Flying Probe Tester	Takaya, SEICA	8	Probe testing without custom fixtures
Functional Test	FCT	Customized	4	Simulate real working environment
Burn-In Test	Burn-In Test Rack	Customized	2 sets	Long-term powered aging test