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From the Customer’s Perspective: How to Prepare a Complete PCBA Order Package

2025-05-12

Why Complete PcbA Documentation Matters

A complete and accurate PCBA documentation package is the foundation of successful electronics manufacturing. It enables fast quoting, precise assembly, and smooth testing. Missing or incorrect files can lead to delays, added costs, or manufacturing defects.

Whether for prototypes or large-scale production, complete files help your supplier deliver high-quality results—faster.

 

Essential PCBA Order Files: The Complete Checklist

 

PCBA-Order-Files-Gerber-Files.gif

 

1. Gerber Files (RS-274X Format)

  • Include copper layers, Solder Mask, silkscreen, and drill files
  • Ensure file names are clear and layers are correctly aligned
  • Export from tools like Altium, Eagle, or KiCAD
  •  

PCBA-Order-Files-BOM.gif

 

2. Bill of Materials (BOM)

  • ·Format: Excel or CSV
  • ·Include fields like:
    • ·Designator (e.g., R1, C3)
    • ·Quantity
    • ·Description & Value (e.g., resistor, 10kΩ)
    • ·Package/Footprint (e.g., 0603, QFN-32)
    • ·Manufacturer Part Number (MPN)
    • ·Preferred Vendor or Alternatives

PCBA-Order-Files-Assembly-Drawing.gif

3. Pick and Place File (Centroid)

  • ·Required for automated assembly
  • ·Include reference designator, X/Y coordinates, rotation, and top/bottom layer info

 

4. Assembly Drawing (PDF)

  • ·Shows component placement and orientation visually
  • ·Useful for manual soldering or verifying placement

 

5. Testing Instructions

  • ·Include test procedures: FCT (Functional), ICT (In-Circuit)
  • ·Provide test criteria and equipment/jigs if needed

 

6. 3D Model / Mechanical Drawing

  • ·Optional but helpful for housing design and connector alignment
  • ·Formats: STEP, IGES, or PDF

 

7. Special Requirements

  • ·Examples: conformal coating, masked vias, gold fingers
  • ·Specify IPC class, material standards, or packaging instructions

 

Typical Workflow: From Files to Final Product

[ You → Engineering Review → Quotation → Sample Build → Mass Production ]

💡 Tip: The more complete your documentation, the faster production starts.

 

PCBA-Order-Files-Files-Production.gif

 

Common Mistakes to Avoid

 

Mistake Impact
Missing or outdated BOM Delays in sourcing or incorrect components
Incomplete Gerber layers PCB fabrication errors
Incorrect footprints Misplaced parts or rework required
No pick & place file Higher setup time and cost
Unclear testing instructions Failed functionality or rejected boards

 

How Rich Full Joy Supports Customers

  • ✔ Free DFM review and file validation
  • ✔ BOM optimization based on availability
  • ✔ Expertise with standard and complex component footprints
  • ✔ Engineering assistance for first-time designers and startups
  • ✔ Bilingual support in English and Chinese

 

Start Strong with the Right PCBA Documentation

A well-prepared order package isn’t just paperwork—it’s your product blueprint. By sending clear, complete, and detailed documentation, you reduce risks, cut lead time, and improve yield from prototype to full-scale production.

📩 Need help reviewing your files? Contact the Rich Full Joy engineering team and we’ll ensure your project gets the best possible start.

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