Kutha kwa Msonkhano wa PCB
SMT, dzina lonse ndi ukadaulo woyika pamwamba. SMT ndi njira yoikira zigawo kapena zigawozo pa bolodi. Chifukwa cha zotsatira zabwino komanso magwiridwe antchito apamwamba, SMT yakhala njira yayikulu yogwiritsidwa ntchito popanga PCB.
Ubwino wa msonkhano wa SMT
1. Kukula kochepa komanso kopepuka
Kugwiritsa ntchito ukadaulo wa SMT kusonkhanitsa zigawo pa bolodi mwachindunji kumathandiza kuchepetsa kukula konse ndi kulemera kwa ma PCB. Njira yosonkhanitsira iyi imatithandiza kuyika zigawo zambiri pamalo ochepa, zomwe zingapangitse mapangidwe ang'onoang'ono komanso magwiridwe antchito abwino.
2. Kudalirika kwambiri
Pambuyo poti chitsanzocho chatsimikizika, njira yonse yopangira SMT imakhala yokhazikika ndi makina olondola, zomwe zimapangitsa kuti zichepetse zolakwika zomwe zingachitike chifukwa chogwiritsa ntchito pamanja. Chifukwa cha makina okhazikika, ukadaulo wa SMT umatsimikizira kudalirika ndi kusasinthasintha kwa ma PCB.
3. Kusunga ndalama
Kusonkhanitsa kwa SMT nthawi zambiri kumachitika kudzera mu makina odzipangira okha. Ngakhale kuti mtengo wolowera wa makinawo ndi wokwera, makina odzipangira okha amathandiza kuchepetsa njira zoyendetsera ntchito pamanja panthawi ya SMT, zomwe zimapangitsa kuti ntchito igwire bwino ntchito komanso kuchepetsa ndalama zogwirira ntchito pakapita nthawi. Ndipo pali zipangizo zochepa zomwe zimagwiritsidwa ntchito kuposa kusonkhanitsa mabowo odutsa, ndipo mtengo wake ungachepenso.
| Kuthekera kwa SMT: 19,000,000 points/day | |
| Zipangizo Zoyesera | Chowunikira cha X-RAY chosawononga, Chowunikira Nkhani Yoyamba, A0I, chowunikira ICT, Chida Chosinthira BGA |
| Liwiro Lokwera | 0.036 S/pcs (Mkhalidwe Wabwino Kwambiri) |
| Zopangira Zapadera. | Phukusi locheperako lokhazikika |
| Kulondola kochepa kwa zida | |
| Kulondola kwa chip cha IC | |
| Ma PCB Okhazikika. | Kukula kwa gawo lapansi |
| Kukhuthala kwa gawo lapansi | |
| Chiwongola dzanja cha Kickout | 1. Chiŵerengero cha Mphamvu ya Impedance: 0.3% |
| 2.IC yopanda kickout | |
| Mtundu wa bolodi | POP/PCB Yokhazikika/FPC/PCB Yolimba-Yosinthasintha/PCB Yochokera ku Chitsulo |
| Kutha kwa DIP Tsiku ndi Tsiku | |
| Mzere wa DIP plug-in | Mapointi 50,000/tsiku |
| Mzere wa DIP post soldering | Mapointi 20,000/tsiku |
| Mzere woyesera wa DIP | 50,000pcs PCBA/tsiku |
| Kutha Kupanga Zida Zazikulu za SMT | ||
| Makina | Malo ozungulira | Chizindikiro |
| Chosindikizira cha GKG GLS | Kusindikiza kwa PCB | 50x50mm ~ 610x510mm |
| kulondola kosindikiza | ± 0.018mm | |
| Kukula kwa chimango | 420x520mm-737x737mm | |
| makulidwe osiyanasiyana a PCB | 0.4-6mm | |
| Makina ophatikizidwa ophatikizika | Chisindikizo chotumizira PCB | 50x50mm ~ 400x360mm |
| Tsegulani | Chisindikizo chotumizira PCB | 50x50mm ~ 400x360mm |
| YAMAHA YSM20R | ngati pakufunika kutumiza bolodi limodzi | L50xW50mm -L810xW490mm |
| Liwiro la SMD loyerekeza | 95000CPH(0.027 s/chip) | |
| Gulu la misonkhano | Kutalika kwa 0201(mm)-45*45mm kwa gawo loyikira: ≤15mm | |
| Kulondola kwa msonkhano | CHIP+0.035mmCpk ≥1.0 | |
| Kuchuluka kwa zigawo | Mitundu 140 (8mm scroll) | |
| YAMAHA YS24 | ngati pakufunika kutumiza bolodi limodzi | L50xW50mm -L700xW460mm |
| Liwiro la SMD loyerekeza | 72,000CPH(0.05 s/chip) | |
| Gulu la misonkhano | Kutalika kwa 0201(mm)-32*mm kwa gawo loyikira: 6.5mm | |
| Kulondola kwa msonkhano | ± 0.05mm, ± 0.03mm | |
| Kuchuluka kwa zigawo | Mitundu 120 (mpukutu wa 8mm) | |
| YAMAHA YSM10 | ngati pakufunika kutumiza bolodi limodzi | L50xW50mm ~L510xW460mm |
| Liwiro la SMD loyerekeza | 46000CPH(0.078 s/chipu) | |
| Gulu la misonkhano | Kutalika kwa 0201(mm)-45*mm kwa gawo loyikira: 15mm | |
| Kulondola kwa msonkhano | ± 0.035mm Cpk ≥1.0 | |
| Kuchuluka kwa zigawo | Mitundu 48 (chozungulira cha 8mm)/mitundu 15 ya mathireyi a IC odziyimira pawokha | |
| JT TAYI-1000 | Njira iliyonse iwiri ndi yosinthika | W50~270mm substrate/njira imodzi imatha kusinthidwa W50*W450mm |
| Kutalika kwa zigawo pa PCB | pamwamba/pansi 25mm | |
| Liwiro la galimoto yonyamula katundu | 300~2000mm/sekondi | |
| ALeader ALD7727D AOI pa intaneti | Kutha kwa mawonekedwe/Kuchuluka kwa mawonekedwe/Liwiro | Yankho: 7um/pixel FOV: 28.62mmx21.00mm Standard: 15um pixel FOV: 61.44mmx45.00mm |
| Kuzindikira liwiro | ||
| Dongosolo la barcode | kuzindikira ma barcode odziyimira okha (barcode kapena QR code) | |
| Mitundu ya kukula kwa PCB | 50x50mm(mphindi)~510x300mm(pamwamba) | |
| Njira imodzi yokhazikika | Njira imodzi ndi yokhazikika, njira ziwiri/zitatu/zina ndi yosinthika; kukula kochepa pakati pa njira ziwiri ndi zitatu ndi 95mm; kukula kwakukulu pakati pa njira imodzi ndi zinayi ndi 700mm. | |
| Mzere umodzi | M'lifupi mwa njanji ndi 550mm. Njira ziwiri: m'lifupi mwa njanji ziwiri ndi 300mm (m'lifupi mwake muyeso); | |
| Mtundu wa makulidwe a PCB | 0.2mm-5mm | |
| Chipata cha PCB pakati pa pamwamba ndi pansi | Mbali ya pamwamba ya PCB: 30mm / Mbali ya pansi ya PCB: 60mm | |
| 3D SPI SINIC-TEK | Dongosolo la barcode | kuzindikira ma barcode odziyimira okha (barcode kapena QR code) |
| Mitundu ya kukula kwa PCB | 50x50mm(mphindi)~630x590mm(pamwamba) | |
| Kulondola | 1μm, kutalika: 0.37um | |
| Kubwerezabwereza | 1um (4sigma) | |
| Liwiro la munda wowonera | 0.3s/gawo lowonera | |
| Nthawi yodziwira malo ofotokozera | 0.5s/point | |
| Kutalika kwakukulu kwa kuzindikira | ± 550um ~ 1200μm | |
| Kutalika kwakukulu kwa PCB yopingasa | ±3.5mm~±5mm | |
| Kutalikirana kochepa kwa ma pedi | 100um (yochokera pa soler pad yokhala ndi kutalika kwa 1500um) | |
| Kukula kocheperako kwa mayeso | rectangle 150um, yozungulira 200um | |
| Kutalika kwa gawo pa PCB | pamwamba/pansi 40mm | |
| Kukhuthala kwa PCB | 0.4 ~ 7mm | |
| Chowunikira cha X-ray cha Unicomp 7900MAX | Mtundu wa chubu chopepuka | mtundu wotsekedwa |
| Chubu cha voteji | 90kV | |
| Mphamvu yotulutsa kwambiri | 8W | |
| Kukula kwa focus | 5μm | |
| Chowunikira | FPD yapamwamba kwambiri | |
| Kukula kwa mapikiselo | ||
| Kukula kogwira mtima kozindikira | 130*130[mm] | |
| Matrix a pixel | 1536*1536[mapikiselo] | |
| Mtengo wa chimango | 20fps | |
| Kukula kwa dongosolo | 600X | |
| Malo oyendera | Imatha kupeza zithunzi zenizeni mwachangu | |
| Kuyeza kokha | Imatha kuyeza thovu zokha m'makompyuta opakidwa monga BGA ndi QFN | |
| Kuzindikira kwa CNC kokha | Thandizani mfundo imodzi ndi kuwonjezera matrix, pangani mapulojekiti mwachangu ndikuwawona | |
| Kukula kwa mawonekedwe a dziko | Nthawi 300 | |
| Zipangizo zoyezera zosiyanasiyana | Thandizani miyeso ya geometric monga mtunda, ngodya, m'mimba mwake, polygon, ndi zina zotero | |
| Imatha kuzindikira zitsanzo pa ngodya ya madigiri 70 | Dongosololi lili ndi kukula kwa mpaka 6,000 | |
| Kuzindikira kwa BGA | Kukula kwakukulu, chithunzi chomveka bwino, komanso kosavuta kuwona malo olumikizirana a BGA ndi ming'alu ya tin | |
| Gawo | Wokhoza kuyika malo mu X, Y ndi Z; Kuyika malo mu X-ray tubes ndi X-ray detectors | |